MA003±50
MA±4
± MAINTENANCEUNDER HOOD
51 Author: Date:
2005 SEQUOIA (RM1146U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the FULL and LOW lines on the see±through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(2UZ±FE engine: See page CO±14)
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE AND CLUTCH FLUID LEVELS
Check that the brake and clutch fluid levels are near the upper level line on the see±through reservoirs.
7. ENGINE DRIVE BELTS
Check all drive belts for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
(a) Check the level on the dipstick.
(b) The level should be in the HOT or COLD range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from the P to
L, and then shift into the P position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re±insert the dipstick and check that the
fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 ± 80°C, 158 ± 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
(a) Visually inspect for cracks, holes or loose supports.
(b) If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, find the cause and
correct.
± PREPARATIONSTEERING
PP±61
11 9 Author: Date:
2005 SEQUOIA (RM1146U)
09631±20051Steering Rack Cover ºCºPS gear
09631±20081Seal Ring ToolPS gear
09640±10010Power Steering Pressure Gauge
Set
(09641±01010)Gauge AssyPower steering fluid
(09641±01030)Attachment BPower steering fluid
(09641±01060)Attachment EPower steering fluid
09816±30010Oil Pressure Switch SocketPS gear
09910±00015Puller Set
(09911±00011)Puller ClampSteering column
(09912±00010)Puller Slide HammerSteering column
09922±10010Variable Open WrenchPS gear
09950±50013Puller C Set
(09951±05010)Hanger 150Steering column
PP1B8±02
PP±66
± PREPARATIONSTEERING
124 Author: Date:
2005 SEQUOIA (RM1146U)
LUBRICANT
ItemCapacityClassification
Power steering fluid
Total0.8 liters (0.9 US qts, 0.7 lmp.qts)ATF DEXRON® II or III
SS08W±04
SS±44
± SERVICE SPECIFICATIONSSTEERING
186 Author: Date:
2005 SEQUOIA (RM1146U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Oil level rise Maximum5 mm (0.20 in.)
Oil pressure at idle speed with valve closed Minimum8,336 kPa (85 kgf/cm2, 1,209 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedReference:4.9 N´m (50 kgf´cm, 43 in.´lbf)
PS VANE PUMP
Pump shaft and front housing bushing oil clearance STD0.03±0.05 mm (0.0012±0.0020 in.)
Pump shaft and front housing bushing oil clearanceMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Vane plate and pump rotor groove clearanceMaximum0.033 mm (0.0013 in.)
Vane plate length Pump rotor and cam ring mark
None14.999±15.001 mm (0.59051±0.59059 in.)
114.997±14.999 mm (0.59043±0.59051 in.)
214.995±14.997 mm (0.59035±0.59043 in.)
314.993±14.995 mm (0.59027±0.59035 in.)
414.991±14.993 mm (0.59020±0.59027 in.)
Flow control valve spring length Minimum33.2 mm (1.307 in.)
Pump rotating torqueMaximum0.28 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
PS GEAR
Steering rack runout Maximum0.03 mm (0.0118 in.)
Total preload Turning1.2±1.6 N´m (12±16 kgf´cm, 10.4±13.9 in.´lbf)
DIDIJ±01
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±517
711 Author: Date:
2005 SEQUOIA (RM1146U)
TOYOTA PART AND SYSTEM NAME LIST
This reference list indicates the part names used in this manual along with their definitions.
Part and system nameDefinition
Toyota HCAC system, Hydrocarbon adsorptive Catalyst
(HCAC) system, HC adsorptive three±way catalystHC adsorptive three±way catalytic converter
Variable Valve Timing sensor, VVT sensorCamshaft position sensor
Variable valve timing system, VVT systemCamshaft timing control system
Camshaft timing oil control valve, Oil control valve OCV,
VVT, VSVCamshaft timing oil control valve
Variable timing and lift, VVTLCamshaft timing and lift control
Crankshaft position sensor ºAºCrankshaft position sensor
Engine speed sensorCrankshaft position sensor
THAIntake air temperature
Knock control moduleEngine knock control module
Knock sensorEngine knock sensor
Mass or volume air flow circuitMass air flow sensor circuit
Vacuum sensorManifold air pressure sensor
Internal control module, Control module, Engine control
ECU, PCMPower train control module
FC idleDeceleration fuel cut
Idle air control valveIdle speed control
VSV for CCV, Canister close valve VSV for canister controlEvaporative emissions canister vent valve
VSV for EVAP, Vacuum switching valve assembly No. 1,
EVAP VAV, Purge VSVEvaporative emissions canister purge valve
VSV for pressure switching valve, Bypass VSVEvaporative emission pressure switching valve
Vapor pressure sensor, EVAP pressure sensor, Evaporative
emission control system pressure sensorFuel tank pressure sensor
Charcoal canisterEvaporative emissions canister
ORVR systemOn±board refueling vapor recovery system
Intake manifold runner controlIntake manifold tuning system
Intake manifold runner valve, IMRV, IACV (runner valve)Intake manifold tuning valve
Intake control VSVIntake manifold tuning solenoid valve
AFSAir fuel ratio sensor
O2 sensorHeater oxygen sensor
Oxygen sensor pumping current circuitOxygen sensor output signal
Oxygen sensor reference ground circuitOxygen sensor signal ground
Accel position sensorAccelerator pedal position sensor
Throttle actuator control motor, Actuator control motor, Elec-
tronic throttle motor, Throttle control motorElectronic throttle actuator
Electronic throttle control system, Throttle actuator control
systemElectronic throttle control system
Throttle/pedal position sensor, Throttle/pedal position switch,
Throttle position sensor/switchThrottle position sensor
Turbo press sensorTurbocharger pressure sensor
Turbo VSVTurbocharger pressure control solenoid valve
P/S pressure switchPower±steering pressure switch
VSV for ACMActive control engine mount
Speed sensor, Vehicle speed sensor ºAº, Speed sensor for
skid control ECUVehicle speed sensor
ATF temperature sensor, Trans. fluid temp. sensor, ATF
temperature sensor ºAºTransmission fluid temperature sensor
Electronic controlled automatic transmission, ECTElectronically controlled automatic
Intermediate shaft speed sensor ºAºCounter gear speed sensor
F16975
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI±909
1103 Author: Date:
2005 SEQUOIA (RM1146U)
Translate ECU:
Symbols (Terminal No.)Wiring ColorTerminal DescriptionConditionSpecified Condition
IG1 (1) ± GND (40)B±R ± OTranslate ECU power
supplyIG SW ON10 to 14 V
PKB2 (4) ± GND (40)LG±R ± OPKB signal lineIG SW ON, PKB SW ONBelow 2.0 V
PKB2 (4) ± GND (40)LG±R ± OPKB signal lineIG SW ON, PKB SW OFF10 to 14 V
VSC+ (7) ± VSC± (11)L ± WCAN communication lineIG switch ONPulse generation
ENG+ (14) ± ENG± (16)R ± WECM communicationIG SW ONPulse generation
SS1+ (18) ± SS1± (19)O ± YSteering angle sensor lineIG SW ONPulse generation
TRIG (20) ± GND (40)W±L ± OSteering angle sensor sig-
nalIG SW ON4.5 to 5.5 V
LVL2 (24) ± GND (40)Y±L ± OBrake fluid level signalBrake fluid level SW ONBelow 1.5 V
CSW (26)* ± GND (40)L±W ± OCenter diff. lock SW sig-
nalIG SW ON, VSC OFF SW ONBelow 1.5 V
CSW (26)* ± GND (40)L±W ± OCenter diff. lock SW sig-
nalIG SW ON, VSC OFF SW OFF8 to 14 V
TS (27) ± GND (40)R±L ± OSensor check inputIG switch ON10 to 14 V
TC (28) ± GND (40)P±B ± ODiagnosis tester commu-
nication lineIG switch ON10 to 14 V
CD (29)* ± GND (40)BR±Y ± OCenter diff. lock lamp sig-
nalIG SW ON, center diff. lock indica-
tor ONBelow 1.5 V
CD (29)* ± GND (40)BR±Y ± OCenter diff. lock lamp sig-
nalIG SW ON, center diff. lock indica-
tor OFF8 to 14 V
EXI2 (31)* ± GND (40)Y±G ± OCenter diff. lock signalIG SW ON, center diff. lock SW ONBelow 1.5 V
EXI2 (31)* ± GND (40)Y±G ± OCenter diff. lock signalIG SW ON, center diff. lock SW
OFF8 to 14 V
IND (37) ± GND (40)W±R ± OSLIP indicator signalIG SW ON, SLIP indicator ONBelow 2.0 V
IND (37) ± GND (40)W±R ± OSLIP indicator signalIG SW ON, SLIP indicator OFF10 to 14 V
WT (38) ± GND (40)R±G ± OVSC OFF or TRAC OFF
warning light circuitIG SW ON, VSC OFF or TRAC
OFF warning light ONBelow 2.0 V
WT (38) ± GND (40)R±G ± OVSC OFF or TRAC OFF
warning light circuitIG SW ON, VSC OFF or TRAC
OFF warning light OFF10 to 14 V
BRL (39) ± GND (40)R±B ± OBRAKE warning light cir-
cuitIG SW ON, BRAKE warning light
ONBelow 2.0 V
BRL (39) ± GND (40)R±B ± OBRAKE warning light cir-
cuitIG SW ON, BRAKE warning light
OFF10 to 14 V
*: Only for 4WD
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI±923
111 7 Author: Date:
2005 SEQUOIA (RM1146U)C1361/62
(DI±986)
Abnormal battery voltage of VSC sensor
Battery
Charging system
Power source circuit
Yaw rate (deceleration) sensor
Skid control ECU
Master cylinder pressure sensor
C1362/36
(DI±990)Malfunction in sensor offset value (VSC sensor system)Skid control ECU
(Perform zero point calibration)
C1363/63
(DI±991)Malfunction in booster pedal force switchBooster pedal force switch (Active brake booster)
Booster pedal force switch (Active brake booster) circuit
U0100/65
(DI±1075)Malfunction in vehicle CAN communication systemVehicle CAN communication system
HINT:
There is a possibility that the hand±held tester cannot be used when the VSC TRAC warning light is always
ON.
*
1: Check DTC chart C1203/53 first, then troubleshoot according to the DTC chart of translate ECU if neces-
sary.
*
2:
4WD
DTC chart of translate ECU (When DTC ºC1201/51, C1202/52, C1203/53 or U0100/65º of VSC system
is output):
DTC No.
(See Page)Detection ItemTrouble Area
Normal code*
(DI±1013)Malfunction in ECM control system or suspension control ECU
ECM circuit
ECM
Brake fluid level
Brake fluid level warning switch circuit
Steering angle sensor
Translate ECU
Skid control ECU
Vehicle CAN
VSC+, VSC± circuit (CAN1 communication system)
51
(DI±995)Malfunction in ECM control systemECM
53
(DI±998)Malfunction in CAN1 communication
VSC+, VSC± circuit (CAN1 communication system)
Skid control ECU
Translate ECU
58
(DI±1002)Malfunction of brake fluid level switch
Brake fluid level warning switch circuit
Brake fluid level warning switch
Brake fluid reservoir level
Translate ECU
65
(DI±1005)Malfunction 1 of vehicle CAN
ENG+, ENG± circuit (CAN communication system)
ECM
Translate ECU
Suspension control ECU
94
(DI±1009)Malfunction 2 of vehicle CAN
ENG+, ENG± circuit (CAN communication system)
ECM
Translate ECU
Suspension control ECU
Non±code
(DI±1015)Malfunction in translate ECU
Brake warning light circuit
Tc terminal circuit
Translate ECU
*: Translate ECU is normal.
SR01T±07
SR±2
± STEERINGTROUBLESHOOTING
3229 Author: Date:
2005 SEQUOIA (RM1146U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in the order shown. If necessary, repair or replace these parts.
SymptomSuspect AreaSee page
Hard steering
1. Tires (Improperly inflated)
2. Power steering fluid level (Low)
3. Drive belt (Loose)
4. Front wheel alignment (Incorrect)
5. Steering system joints (Worn)
6. Suspension arm ball joints (Worn)
7. Steering column (Binding)
8. Power steering vane pump
9. Power steering gearSA±3
SR±5
SR±3
SA±4
±
SA±86
±
SR±26
SR±37
Poor return
1. Tires (Improperly inflated)
2. Front wheel alignment (Incorrect)
3. Steering column (Binding)
4. Power steering gearSA±3
SA±4
±
SR±37
Excessive play
1. Steering system joints (Worn)
2. Suspension arm ball joints (Worn)
3. Intermediate shaft, Sliding yoke (Worn)
4. Front wheel bearing (Worn)
5. Power steering gear±
SA±86
±
SA±21
SR±37
Abnormal noise
1. Power steering fluid level (Low)
2. Steering system joints (Worn)
3. Power steering vane pump
4. Power steering gearSR±5
±
SR±26
SR±37