2001 TOYOTA SEQUOIA side step

BR10O±04
R13543
R13544
R13545
BR±30
± BRAKEFRONT BRAKE CALIPER
3197 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. MEASURE PAD LINING THICKNESS
Using a ruler, measure the pad lining thickness.
Standard thickness: 11.5 mm (0.453 in.)
Minimum thickness: 1.0 mm (0.039 in.)
Replace the pad if the thickness is less than the minimum (the
1.0 mm slit is no longer visible), or if it shows signs of uneven
wear.
2. MEASURE DISC THICKNESS
(a) Temporarily fasten the disc with 3 hub nuts.
(b) Using a micrometer, measure the disc thickness.
Standard thickness: 28.0 mm (1.102 in.)
Minimum thickness: 26.0 mm (1.024 in.)
Replace the disc if the thickness of the disc is at the minimum
or less. Replace the disc or grind it on a lathe if it is scored or
worn unevenly.
3. MEASURE DISC RUNOUT
Using a dial indicator, measure the disc runout at a position 10
mm (0.39 in.) from the outside edge.
Maximum disc runout: 0.07 mm (0.0028 in.)
If the runout is greater than the maximum, replace the disc or
grind it on a ºOn±Carº brake lathe.
HINT:
When the disc runout is outside the specified range, check the
front hub bearing in the same way.
4. IF NECESSARY, ADJUST DISC RUNOUT
(a) Remove the hub nuts and disc. Reinstall the disc 1/6 of
a turn round from its original position on the hub. Install
and torque the hub nuts.
Torque: 110 N´m (1,150 kgf´cm, 83 ft´lbf)
(b) Remeasure the disc runout. Make a note of the runout
and the disc's position on the hub.
(c) Repeat (a) and (b) until the disc has been installed on the
4 remaining hub positions.

If the minimum runout recorded in (a) to (c) is less
than the maximum disc runout, install the disc in that
position.

If the minimum runout recorded in (a) to (c) is great-
er than the maximum disc runout, replace the disc
and repeat step 3.

BR0JU±14
F13320
F13321
F13322
± BRAKEREAR BRAKE CALIPER
BR±39
3206 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. MEASURE PAD LINING THICKNESS
Using a ruler, measure the pad lining thickness.
Standard thickness: 10.0 mm (0.39 in.)
Minimum thickness: 1.0 mm (0.039 in.)
Replace the pad if the pad's thickness is at the minimum or if
it shows signs of uneven wear.
2. MEASURE DISC THICKNESS
(a) Temporarily fasten the disc with the 3 hub nuts.
(b) Using a micrometer, measure the disc thickness.
Standard thickness: 18.0 mm (0.709 in.)
Minimum thickness: 16.0 mm (0.611 in.)
Replace the disc if the thickness of the disc is at the minimum
thickness or less. Replace the disc or grind it on a lathe if it is
scored or is worn unevenly.
3. MEASURE DISC RUNOUT
Using a dial indicator, measure the disc runout at a position 10
mm (0.39 in.) from the outside edge.
Maximum disc runout: 0.1 mm (0.0039 in.)
If the disc's runout is at the maximum value or greater, check the
bearing play is in the axial direction and check the axle hub run-
out (See page SA±95). If the bearing play and axle hub runout
are not abnormal, adjust the disc runout or grind it on an ºOn±
Carº brake lathe.
4. IF NECESSARY, ADJUST DISC RUNOUT
(a) Remove the 2 bolts and torque plate from the backing
plate.
(b) Remove the hub nuts and the disc. Reinstall the disc ro-
tating 1/6 of a turn from its original position on the hub.
Install and torque the hub nuts.
Torque: 110 N´m (1,122 kgf´cm, 81 ft´lbf)
Remeasure the disc runout. Make a note of the runout
and the disc's position on the hub.
(c) Repeat (b) until the disc has been installed on the 4 re-
maining hub positions.
(d) If the minimum runout recorded in (b) and (c) is less than
0.1 mm (0.0039 in.), install the disc in that position.
(e) If the minimum runout recorded in (b) and (c) is greater
than 0.1 mm (0.0039 in.), replace the disc and repeat step
3.
(f) Install the torque plate and tighten the 2 bolts.
Torque: 105 N´m (1,070 kgf´cm, 77 ft´lbf)

AB0152
SST
AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H23203
L
M
H23207
SST
RS±26
± SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
3309 Author: Date:
2005 SEQUOIA (RM1146U)
(a) Check the function of the SST (see step 1±(a)).
(b) Remove the steering wheel pad (see page SR±14).
CAUTION:

When removing the steering wheel pad, work must be
started 90 seconds after the ignition switch is turned
to the ºLOCKº position and the negative (±) terminal
cable is disconnected from the battery.

When storing the steering wheel pad, keep the airbag
deployment side facing upward.
(c) Using a service±purpose wire harness for the vehicle, tie
down the steering wheel pad to the disc wheel.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2. or more).
CAUTION:
If the wire harness is too thin or an alternative object is
used to tie down the steering wheel pad, it may be snapped
by the shock when the airbag is deployed. Always use a
wire harness for vehicle use with an area of at least 1.25
mm
2
(0.0019 in.2).
HINT:
To calculate the area of the stripped wire harness section:
Area = 3.14 x (Diameter)
2
divided by 4
(1) Install the 2 bolts with washers into the 2 bolt holes
on the steering wheel pad.
Bolt:
L: 35.0 mm (1.378 in.)
M: 6.0 mm (0.236 in.)
Pitch: 1.0 mm (0.039 in.)
NOTICE:

Tighten the bolts by hand until the bolts become diffi-
cult to turn.

Do not tighten the bolts excessively.
(2) After connecting the SST below to each other, con-
nect them to the steering wheel pad connectors.
SST 09082±00802 (09082±10801, 09082±30801)

AB0158
SSTBattery
H23215
H23216SST
R13455
10 m (33 ft) or more
SSTBattery
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS±37
3320 Author: Date:
2005 SEQUOIA (RM1146U)
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
(a) Check the function of the SST (see step 1±(a) on page
RS±23).
(b) Precaution (see page RS±1 and RS±3).
(c) Disconnect the cable from the negative battery terminal.
Wait for 90 seconds after disconnecting the cable to prevent the
airbag working.
(d) Remove the glove compartment door (see page
BO±89).
(e) Remove the lower No. 2 finish panel (see page
BO±89).
(f) Disconnect the airbag connector (yellow colored one)
from the front passenger airbag assembly.
(1) Using a clip remover, disengage the connector
clamp.
(2) Disconnect the airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(g) Install the SST.
(1) Connect the SST connector to the front passenger
airbag assembly.
SST 09082±00700, 09082±00780
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the ve-
hicle side window.
(3) Maintaining enough clearance for the SST wire har-
ness in the front side window, close all doors and
windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip of the SST to the
negative (±) terminal.

AB0152
SST
H23213
RS±38
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
3321 Author: Date:
2005 SEQUOIA (RM1146U)
(h) Deploy the airbag.
(1) Check that no one is inside the vehicle or within a
10 m (33 ft) radius of the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
CAUTION:

When deploying the airbag, make sure that no one is
near the vehicle.

The front passenger airbag assembly becomes ex-
tremely hot when the airbag is deployed, so do not
touch it for at least 30 minutes after deployment.

Use gloves and safety glasses when handling a front
passenger airbag assembly with a deployed airbag.

Do not apply water, etc. to a front passenger airbag
assembly with a deployed airbag.

Always wash your hands with water after completing
the operation.
HINT:
The airbag deploys as the LED of the SST activation switch
comes on.
2. DEPLOYMENT WHEN DISPOSING OF FRONT PAS-
SENGER AIRBAG ASSEMBLY ONLY
NOTICE:

When disposing of the front passenger airbag assem-
bly, never use the customer's vehicle to deploy the
airbag.

Be sure to follow the procedure detailed below when
deploying the airbag.
HINT:
Prepare a battery as the power source to deploy the airbag.
(a) Check the function of the SST (see step 1±(a)).
(b) Remove the front passenger airbag assembly (see page
RS±33).
CAUTION:

When removing the front passenger airbag assembly,
work must be started 90 seconds after the ignition
switch is turned to the ºLOCKº position and the nega-
tive (±) terminal cable is disconnected from the bat-
tery.

When storing the front passenger airbag assembly,
keep the airbag deployment side facing upward.

AB0158
Battery
SST
H17490
H17494SST SST
R13455
10 m (33 ft) or more
SSTBattery
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY (Power Adjuster Type)
RS±51
3334 Author: Date:
2005 SEQUOIA (RM1146U)
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
(a) Check the function of the SST (see step 1±(a) on page
RS±23).
SST 09082±00700
(b) Precaution (see page RS±1 and RS±3).
(c) Disconnect the cable from the negative battery terminal.
Wait for 90 seconds after disconnecting the cable to prevent the
airbag working.
(d) Remove the 4 bolts from the front seat assembly
(see page BO±111 (power adjuster type) and BO±125
(manual adjuster type)).
HINT:
Keep the front seat assembly LH in the cabin.
(e) Disconnect the connector (yellow colored one) from the
front seat airbag assembly LH.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(f) Install the SST.
(1) Connect the connectors of the SST to the airbag
connector.
SST 09082±00700, 09082±00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the ve-
hicle side window.
(3) Maintaining enough clearance for the SST wire har-
ness in the front side window, close all doors and
windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip to the battery neg-
ative (±) terminal.

H17495
AB0152
SST RS±52
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY (Power Adjuster Type)
3335 Author: Date:
2005 SEQUOIA (RM1146U)
(g) Deploy the airbag.
(1) Check that no one is inside the vehicle or within a
10 m (33 ft) radius of the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
CAUTION:

When deploying the airbag, make sure that no one is
near the vehicle.

The front seat airbag assembly becomes extremely
hot when the airbag is deployed, so do not touch it for
at least 30 minutes after deployment.

Use gloves and safety glasses when handling a front
seat airbag assembly with a deployed airbag.

Do not apply water, etc. to a front seat airbag assem-
bly with a deployed airbag.

Always wash your hands with water after completing
the operation.
HINT:
The airbag deploys as the LED of the SST activation switch
comes on.
2. DEPLOYMENT WHEN DISPOSING OF SIDE AIRBAG
ASSEMBLY
NOTICE:

When disposing of the side airbag assembly, never
use the customer's vehicle to deploy the airbag.

Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Prepare a battery as the power source to deploy the airbag.
(a) Check the function of the SST (see step 1±(a)).
(b) Remove the front seat airbag assembly
(see page BO±111 (power adjuster type) and BO±125
(manual adjuster type)).
(c) Remove the seatback assembly (see page RS±46).

AB0158
Battery
SST
H23899
SST
R13455
10 m (33 ft) or more
SSTBattery RS±74
± SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
3357 Author: Date:
2005 SEQUOIA (RM1146U)
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
(a) Check the function of the SST (see step 1±(a) on page
RS±23).
SST 09082±00700
(b) Precaution (see page RS±1 and RS±3).
(c) Disconnect the cable from the negative battery terminal.
Wait for 90 seconds after disconnecting the cable to prevent the
airbag working.
(d) Remove the roof headlining (see page BO±101).
(e) Disconnect the curtain shield airbag connector.
NOTICE:
When handling the airbag connector, be careful not to dam-
age the airbag wire harness.
(f) Install the SST.
(1) Connect the connectors of the SST to the curtain
shield airbag assembly.
SST 09082±00700, 09082±00802 (09082±10801,
09082±20801)
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the ve-
hicle rear side window.
(3) Maintaining enough clearance for the SST wire har-
ness in the rear side window, close all doors and
windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip of the SST to the
negative (±) terminal.