H15709
RS±32
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2001 PRIUS (RM778U)
CAUTION:
The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
Use gloves and safety glasses when handling the
front passenger airbag assembly with the deployed
airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to the front passenger airbag
assembly with the deployed airbag.
When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the front passenger airbag as-
sembly still installed.
When moving a vehicle for scrapping which has the
front passenger airbag assembly with the deployed
airbag, use gloves and safety glasses.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
2. DEPLOYMENT WHEN DISPOSING OF FRONT PAS-
SENGER AIRBAG ASSEMBLY ONLY
NOTICE:
When disposing of the front passenger airbag assem-
bly only, never use the customer's vehicle to deploy
the airbag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the front passenger airbag assembly (See page
RS±27).
CAUTION:
When removing the front passenger airbag assembly,
work must be started 90 seconds after the ignition
switch is turned to the ºLOCKº position and the nega-
tive (±) terminal cable is disconnected from the bat-
tery.
When storing the front passenger airbag assembly,
keep the upper surface of the airbag deployment side
facing upward.
R09690
Battery
SSTFront Passenger
Airbag Assembly
10 m (33 ft) or more
R09687
R09687
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS±35
2001 PRIUS (RM778U)
(e) Install the SST.
Connect the connectors of the 2 SST to the front passen-
ger airbag assembly connector.
SST 09082±00700, 09082±00760
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST wire harness inside the tires.
(f) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(±) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the front passenger airbag assembly
is tied to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(g) Dispose of the front passenger airbag assembly.
CAUTION:
The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
Use gloves and safety glasses when handling a front
passenger airbag assembly with the deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a front passenger airbag
assembly with the deployed airbag.
(1) Remove the front passenger airbag assembly from
the tire.
(2) Place the front passenger airbag assembly in a vi-
nyl bag, tie the end tightly and dispose of it in the
same way as other general parts disposal.
3. DEPLOYMENT WHEN DISPOSING OF FRONT PAS-
SENGER AIRBAG ASSEMBLY WITH AIRBAG
DEPLOYED IN COLLISION
Dispose of the front passenger airbag assembly.
H15413
H15412
AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
RS±44
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
2001 PRIUS (RM778U)
HINT:
The airbag deploys simultaneously as the LED of SST activa-
tion switch lights up.
2. DEPLOYMENT WHEN DISPOSING OF SIDE AIRBAG
ASSEMBLY
NOTICE:
When disposing of the side airbag assembly only,
never use the customer's vehicle to deploy the air-
bag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the seatback assembly (See page RS±40).
(b) Disengage the hook of the seatback cover as shown in
the illustartion.
(c) Remove the 2 nuts and side airbag assembly from the
seatback assembly.
CAUTION:
When storing the side airbag assembly, keep the upper sur-
face of the airbag deployment side facing upward.
(d) Using a service±purpose wire harness, tie down the side
airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2. or more)
CAUTION:
If a wire harness which is too thin or some other thing is
used to tie down the side airbag assembly, it may be
snapped by the shock when the airbag is deployed. This is
highly dangerous. Always use a wire harness for vehicle
use which is at least 1.25 mm
2 (0.0019 in2.).
AB0158
SSTBattery
H01336
Tires
(5 or More)
R05403
H0133710 m (33 ft) or more SSTBattery
Side Airbag
Assembly
RS±46
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
2001 PRIUS (RM778U)
(e) Check functioning of the SST (See step 1±(a) on page
RS±16).
SST 09082±00700
(f) Place the tires.
(1) Place at least 2 tires under the tire to which the side
airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the side
airbag assembly is tied. The top tire should have the
wheel installed.
(3) Tie the tires together with 2 wire harness.
CAUTION:
Make sure that the wire harness are tight. It is very danger-
ous when loose wire harness results in the tires coming
free due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.
(g) Install the SST.
Connect the connectors of the 2 SST to the side airbag
assembly connector.
SST 09082±00700, 09082±00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST wire harness inside the tire.
(h) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(±) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the side airbag assembly is tied to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
BE0OM±08
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±1
1668 Author: Date:
2001 PRIUS (RM778U)
BODY ELECTRICAL SYSTEM
PRECAUTION
HINT:
Take care to observe the following precautions when performing inspections or removal and replacement
of body electrical related parts.
1. HEADLIGHT SYSTEM
Halogen bulbs have pressurized gas inside and require special handling. They can burst if scratched or
dropped. Hold a bulb only by its plastic or metal case.
Don't touch the glass part of a bulb with bare hands.
2. SRS (SUPPLEMENTAL RSTRAINT SYSTEM)
The PRIUS is equipped with an SRS (Supplemental Restraint System) such as the driver airbag, side airbag
and front passenger airbag. Failure to carry out service operation in the correct sequence could cause the
SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (in-
cluding removal or installation of parts, inspection or replacement), be sure to read the precautionary notices
in the RS section.
BE16S±02
BE±2
± BODY ELECTRICALTROUBLESHOOTING
1669 Author: Date:
2001 PRIUS (RM778U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
IGNITION SWITCH:
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before you proceed with troubleshooting.
SymptomSuspect AreaSee page
Ignition switch is not set to each position.3. Ignition switch
4. Power source circuitBE±17
±
KEY UNLOCK WARNING SWITCH:
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before you proceed with troubleshooting.
SymptomSuspect AreaSee page
Key unlock warning system does not operate.
(The buzzer sounds when the ignition key is ACC or ON)
1. Ignition Switch
2. Key Unlock Warning Switch
3. Wire Harness
4. Body ECU
5. Combination MeterBE±17
BE±17
±
±
±
HEADLIGHT AND TAILLIGHT SYSTEM:
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before you proceed with troubleshooting.
SymptomSuspect AreaSee page
Auto turn±off system does not operate when the driver's door is
opened.1. Drivers Door Courtesy Switch
2. Body ECUBE±27
DI±678
Auto turn±off system:
Headlight and taillight do not come on.1. Body ECU
2. Wire HarnessDI±678
±
Auto turn±off system:
Headlight and taillight stay on.1. Body ECU
2. Wire HarnessDI±678
±
w/o Daytime Running Light System:
SymptomSuspect AreaSee page
Only one headlight comes on.1. Bulb
2. Wire Harness±
±
ºLO±Beamº does not light (All).1. Headlight Control Relay
2. Wire HarnessBE±20
±
ºLO±Beamº does not light (One side).
1. Bulb
2. HEAD LH Fuse
3. HEAD RH Fuse
4. Wire Harness±
BE±12
BE±12
±
ºHI±Beamº does not light (All).1. Headlight Dimmer Switch
2. Wire HarnessBE±20
±
ºHI±Beamº does not light (One side).
1. Bulb
2. HEAD LH Fuse
3. HEAD RH Fuse
4. Wire Harness±
BE±12
BE±12
±
ºFlashº does not light.
1. HEAD LH Fuse
2. HEAD RH Fuse
3. Headlight Dimmer Switch
4. Wire HarnessBE±12
BE±12
BE±20
±
ºFlashº does not light.1. Bulb
2. Wire Harness±
±
± BODY ELECTRICALTROUBLESHOOTING
BE±3
1670 Author: Date:
2001 PRIUS (RM778U) Headlight does not come on.
1. Headlight Control Relay
2. Wire HarnessBE±20
±
Headlight does not come on.1. Bulb
2. Wire Harness±
±
Headlight flickers.1. Bulb
2. Wire Harness±
±
Headlight is dark.1. Bulb
2. Wire Harness±
±
Only one taillight comes on.1. Bulb
2. Wire Harness±
±
Taillight does not come on.
(Headlight is normal)
1. TAIL Fuse
2. Taillight Control Relay
3. Light Control Switch
4. Wire HarnessBE±12
BE±42
BE±20
±
Taillight does not come on.
(Headlight does not light)1. Light Control Switch
2. Wire HarnessBE±20
±
w/ Daytime Running Light System:
SymptomSuspect AreaSee page
Only one headlight comes on.
1. Daytime Running Light Relay
2. Daytime Running Light Main Relay
3. Bulb
4. Wire HarnessBE±20
BE±20
±
±
ºLO±Beamº does not light (All).1. Headlight Control Relay
2. Wire HarnessBE±20
±
ºLO±Beamº does not light (One side).
1. Bulb
2. HEAD LO (LH) Fuse
3. HEAD LO (RH) Fuse
4. Wire Harness±
BE±12
BE±12
±
ºHI±Beamº does not light (All).
1. Headlight Dimmer Switch
2. Daytime Running Light Main Relay
3. Combination MeterBE±20
BE±20
±
ºHI±Beamº does not light (One side).
1. Bulb
2. HEAD HI (LH) Fuse
3. HEAD HI (RH) Fuse
4. Daytime Running Light No.2 Relay
5. Wire Harness±
BE±12
BE±12
BE±20
±
ºFlashº does not light.
1. Headlight Dimmer Switch
2. Daytime Running Light Main Relay
3. Wire HarnessBE±20
BE±20
±
Headlight does not come on.
1. Headlight Control Relay
2. Daytime Running Light Main Relay
3. Daytime Running Light No.2 Relay
4. Headlight Dimmer Switch
5. Light Control Switch
6. Body ECU
7. Wire Harness
8. BulbBE±20
BE±20
BE±20
BE±20
BE±20
DI±678
±
±
Headlight does not come on with light control switch in HEAD.
1. Light Control Switch
2. Body ECU
3. Wire HarnessBE±20
DI±678
±
Headlight does not go out with light control switch in OFF.
1. Headlight Control Relay
2. Body ECU
3. Wire HarnessBE±20
DI±678
±
BE±4
± BODY ELECTRICALTROUBLESHOOTING
1671 Author: Date:
2001 PRIUS (RM778U) Headlight flickers.
1. Bulb
2. Wire Harness±
±
Headlight is dark.1. Bulb
2. Wire Harness±
±
Taillight does not come on with light control switch in TAIL.1. Taillight Control Relay
2. Wire HarnessBE±20
±
Taillight does not go out with light control switch in OFF.1. Taillight Control Relay
2. Wire HarnessBE±20
±
Headlight does not come on with engine running and light control
switch in OFF.
1. ECU±B Fuse
2. GAUGE Fuse
3. Daytime Running Light Main Relay
4. Daytime Running Light Relay
5. Alternator L Terminal
6. Body ECU
7. Parking Brake Switch
8. Wire HarnessBE±12
BE±12
BE±20
BE±20
±
DI±678
BE±42
±
TURN SIGNAL AND HAZARD WARNING SYSTEM
SymptomSuspect AreaSee page
ºHazardº and ºTurnº do not light up.
1. GAUGE Fuse
2. TURN HAZ Fuse
3. Ignition Switch
4. Turn Signal Flasher Relay
5. Wire HarnessBE±12
BE±12
BE±17
BE±25
±
Hazard warning light does not light up.
(Turn is normal)1. Hazard Warning Switch
2. Wire HarnessBE±25
±
Turn signal does not light up.
(Hazard is normal)1. Turn Signal Switch
2. Wire HarnessBE±25
±
Turn signal does not light up in one direction.1. Turn Signal Switch
2. Wire HarnessBE±25
±
Only one bulb does not light up.1. Bulb
2. Wire Harness±
±
INTERIOR LIGHT SYSTEM
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before you proceed with troubleshooting.
SymptomSuspect AreaSee page
All the lights do not come ON.DOME FuseBE±12
The driver door courtesy light does not come ON when the
driver's door is opened.1. Driver's Door Courtesy Switch
2. Wire Harness
3. Body ECUBE±27
±
±
The passenger door courtesy light does not come ON when the
passenger's door is opened.1. Passenger's Door Courtesy Switch
2. Wire Harness
3. Body ECUBE±27
±
DI±678
The room light does not come on when the rear±right door is
opened.
1. Rear±Right Door Courtesy Switch
2. Wire Harness
3. Body ECU
4. Room LightBE±27
±
DI±678
±
The room light does not come on when the rear±left door is
opened.
1. Rear±Left Door Courtesy Switch
2. Wire Harness
3. Body ECU
4. Room LightBE±27
±
DI±678
±
Only one of the bulbs comes ON.Bulb±