2001 TOYOTA PRIUS engine coolant

2001 PRIUS (EWD414U)
G ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
A 1 A/C Condenser Fan Motor
A 2 A/C Magnetic Clutch and Lock Sensor
A 3 A/C Triple Pressure SW
(A/C Dual and Single Pressure SW)
A 4 ABS Speed Sensor Front LH
A 5 ABS Speed Sensor Front RH
A 6 Ambient Temp. Sensor
B 1 Brake Actuator
B 2 Brake Actuator
B 3 Brake Actuator
B 4 Brake Fluid Level Warning SW
C 1 Camshaft Position Sensor
C 2 Camshaft Timing Oil Control Valve
C 3 Circuit Breaker Sensor
C 4 Converter
C 5 Converter
C 6 Crankshaft Position Sensor
D 1 DC Motor
E 1 Engine Coolant Temp. Sensor
E 2 Engine Hood Courtesy SWF 1 Front Airbag Sensor LH
F 2 Front Airbag Sensor RH
F 3 Front Parking Light LH
F 4 Front Parking Light RH
F 5 Front Side Marker Light LH
F 6 Front Side Marker Light RH
F 7 Front Turn Signal Light LH
F 8 Front Turn Signal Light RH
F 9 Front Wiper Motor
F 10 Fusible Link Block No.1
F 11 Fusible Link Block No.1
F 12 Fusible Link Block No.1
F 13 Fusible Link Block No.1
H 1 Headlight LH
H 2 Headlight RH
H 3 Heated Oxygen Sensor (Bank 1 Sensor1)
H 4 Horn
H 5 Hydraulic Booster
H 6 Hydraulic Booster

2001 PRIUS (EWD414U)
E 4E 4E 4E 4
E 3E 3E 3
I 7 I 7 I 7
A 14 A 13 A 12 A 25 A 11E 4
2 1
B 5 A C
B B
D 9
B 3B9C25 B4A29
2 1
I 7 I 7B 22 B10 B19
I 71 2
I 7B 14 14 14 14 14
432
15 32 32 32 32
IGNITION COIL AND
IGNITER NO. 1 I 1
IGNITION COIL AND
IGNITER NO. 2 I 2
IGNITION COIL AND
IGNITER NO. 3 I 3
IGNITION COIL AND
IGNITER NO. 4 I 4
INJECTOR NO. 1 I 5 ENGINE COOLANT TEMP. SENSOR E 1 VSV (
EVAP) V 2
MASS AIR FLOW METER M 1JUNCTION
CONNECTORB J24 A , J25
B±R
W
B±R
G
B±R
Y
B±R
Y Y±G B±W
B±W
W± B
B±W
W± B
B±W
W± B
B±W
W± B
B±W (
*1) R±B
G
R
(
*1)
W R±LB G±R
G±RR±WB±W
B±WB
B±W B±W B±W B±W B±WB
B±W
B B G±R G±R
BR BR
B
B
(
*1) B B
B B
B
BR BRB±R
B±R B±R B±RW±B W± B W±B W± B W± B
THW EVG VG THA EVP1 +B MREL FC BATT IGSW IGT1 IGF IGT2 IGT3 IGT4 # 10
1B 12
O 1
OIL PRESSURE SWY±B
MOPS E10 , D C , E 9 AE 8, E 7 B
ENGINE CONTROL MODULE
* 1 : SHIELDEDB

2001 PRIUS (EWD414U)
ENGINE CONTROL
This system utilizes an engine control module and maintains overall control of the engine, transmission and so on. An outline
of the engine control is explained here.
1. INPUT SIGNALS
(1) Engine coolant temp. signal circuit
The engine coolant temp. sensor detects the engine coolant temp. and has a built±in thermistor with a resistance which
varies according to the engine coolant temp. thus the engine coolant temp. is input in the form of a control signal into
TERMINAL THW of the engine control module.
(2) Intake air temp. signal circuit
The intake air temp. sensor is installed in the mass air flow meter and detects the intake air temp., which is input as a
control signal into TERMINAL THA of the engine control module.
(3) Oxygen sensor signal circuit
The oxygen density in the exhaust gases is detected and input as a control signal into TERMINALS OX1A and OX1B of
the engine control module.
(4) RPM signal circuit
Camshaft position and crankshaft position are detected by the camshaft position sensor and crankshaft position sensor.
Camshaft position is input as a control signal to TERMINAL G2 of the engine control module, and engine RPM is input
into TERMINAL NE+.
(5) Throttle signal circuit
The throttle position sensor detects the throttle valve opening angle, which is input as a control signal into TERMINALS
VTA and VTA2 of the engine control module.
(6) Vehicle speed signal circuit
The vehicle speed signal from brake ECU, detects the vehicle speed and inputs a control signal into TERMINAL SPD of
the engine control module via the combination meter.
(7) Battery signal circuit
Voltage is constantly applied to TERMINAL BATT of the engine control module. When the ignition SW is turned on, the
voltage for engine control module start±up power supply is applied to TERMINAL +B of the engine control module via
EFI relay.
(8) Engine knock signal circuit
Engine knocking is detected by knock sensor and the signal is input into TERMINAL KNK1 of the engine control module
as a control signal.
2. CONTROL SYSTEM
*SFI system
The SFI system monitors the engine condition through the signals, which are input from each sensor to the engine
control module. The best fuel injection volume is decided based on this data and the program memorized by the engine
control module, and the control signal is output to TERMINALS #10, #20, #30 and #40 of the engine control module to
operate the injector. (Inject the fuel). The SFI system produces control of fuel injection operation by the engine control
module in response to the driving conditions.
*ESA system
The ESA system monitors the engine condition through the signals, which are input to the engine control module from
each sensor. The best ignition timing is detected according to this data and the memorized data in the engine control
module, and the control signal is output to TERMINALS IGT1, IGT2, IGT3 and IGT4. This signal controls the ignition coil
and igniter to provide the best ignition timing for the driving conditions.
*Fuel pump control system
The engine control module operation outputs to TERMINAL FC and controls the CIR OPN relay. Thus controls the fuel
pump drive speed in response to conditions.
3. DIAGNOSIS SYSTEM
With the diagnosis system, when there is a malfunctioning in the engine control module signal system, the malfunction
system is recorded in the memory. The malfunctioning system can then be found by reading the display (Code) of the
malfunction indicator lamp.
4. FAIL±SAFE SYSTEM
When a malfunction occurs in any system, if there is a possibility of engine trouble being caused by continued control based
on the signals from that system, the fail±safe system either controls the system by using data (Standard values) recorded in
the engine control module memory or else stops the engine.
SYSTEM OUTLINE

2001 PRIUS (EWD414U)
E7 (A), E8 (B), E9 (C), E10 (D) ENGINE CONTROL MODULE
BATT±E1 : Always approx. 9±14 volts
+B±E1 :9±14 volts with the ignition SW on and the engine stopping
VC±E2 :4.5±5.5 volts with the ignition SW on and the engine stopping
IGF±E1 : Pulse generation with the engine idling
THA±E2 :0.5±3.4 volts with the engine idling and the intake air temp. 20°C (68°F)
THW±E2 :0.2±1.0 volts with the engine idling and the engine coolant temp. 80°C (176°F)
W±E1 :9±14 volts with the engine idling
:0±3 volts with the ignition SW on and the engine coolant temp. sensor connector disconnects
ESTP±E1 :9±14 volts with the brake pedal depressed
FC±E01 :9±14 volts with the ignition SW on and the engine stopping
:0±3 volts with the engine idling
+BM±E1 : Always approx. 9±14 volts
MREL±E1 :9±14 volts with the ignition SW on and the engine stopping
EVP1±E1 :9±14 volts with the ignition SW on and the engine stopping
HT1A, HT1B :9±14 volts with the ignition SW on and the engine stopping
TC±E1 :9±14 volts with the ignition SW on and the engine stopping
KNK1±E2 : Pulse generation with the engine idling
NE+, G2±NE± : Pulse generation with the engine idling
OCV+ ±OCV± : Pulse generation with the ignition SW on and the engine stopping
IGT1, IGT2, IGT3, IGT4±E1 : Pulse generation with the engine idling
#10, #20, #30, #40±E01 : Pulse generation with the engine idling
E01, E02, E03, E1, E2, ME01±GROUND : Always continuity
E1 ENGINE COOLANT TEMP. SENSOR
2±1 : Approx. 14.96 kW (±20 °C, ±4 °F)
Approx. 2.44 kW (20 °C, 68 °F)
Approx. 0.31 kW (80 °C, 176 °F)
Approx. 0.14 kW (110 °C, 230 °F)
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
A736H12B37J1737
A836H14D37J1837
B836I135J22A37
C134I235J23B37
C234I335J24A37
C634I435J25B37
C10A36I535J2637
C11B36I635K135
D236I735M135
E134I835N135
E7A36I1537O135
E8B36J137S337
E9C36J4A37T235
E10D36J5B37T335
F12C34J737V135
F13D34J8A37V235
F1638J9B37V335
F1838J1137V439
G137J14A37V539
H334J15B37V639
H937J1637
SERVICE HINTS

L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply.
2001 PRIUS (EWD414U) A 1
A/C Condenser Fan Motor90980±11237
A 2A/C Magnetic Clutch and Lock Sensor90980±10942
A 3A/C Triple Pressure SW (A/C Dual and
Single Pressure SW)90980±10943
A 4ABS Speed Sensor Front LH90980±11003A 5ABS Speed Sensor Front RH90980±11003
A 6Ambient Temp. Sensor90980±11070
A 7A/C Amplifier90980±11911
A 8A/C Amplifier90980±11913
A 9A/C Amplifier90980±11927
A10A/C Room Temp. Sensor
A11A/C Solar Sensor90980±11919
A12A/C Thermistor
A13Accel Position Sensor90980±11144
A14Air Inlet Control Servo Motor90980±11921
A15Air Mix Control Servo Motor90980±11909A16Air Vent Mode Control Servo Motor90980±11909
A17Airbag Sensor Assembly90980±11869
A18Airbag Sensor Assembly90980±11872
A19Airbag Sensor Assembly90980±11867
A20Airbag Squib (Front Passenger Airbag
Assembly)90980±11884
A21Airbag Squib (Steering Wheel Pad)90980±10850
A22Ashtray Illumination90980±12111
A23ABS Speed Sensor Rear LH90980±11060A24ABS Speed Sensor Rear RH90980±11060
B 1Brake Actuator90980±11087
B 2Brake Actuator90980±11161
B 3Brake Actuator90980±11698
B 4Brake Fluid Level Warning SW90980±11207
B 5Back±Up Light Relay82660±20340
B 6Blower Motor90980±10214
B 7Blower Motor Linear Controller90980±11676
B 8Body ECU90980±11971
B 9Body ECU90980±11973
B10Brake ECU90980±11935
B11Brake ECU90980±11476
B12Brake ECU90980±11637
B13Brake ECU90980±11638
B14Brake Warning Buzzer90980±10906
B15Battery Blower Motor82824±47130
B16Battery Blower Motor Controller90980±11676
B17Battery ECU90980±11392
B18Battery ECU90980±11424
B19Battery Fan Relay82660±20340
B20Buckle SW and Tension Reducer LH
B21Buckle SW RH and Seat Belt Warning
Occupant Detection Sensor90980±11471
C 1Camshaft Position Sensor90980±10947
C 2Camshaft Timing Oil Control Valve90980±11162
C 3Circuit Breaker Sensor90980±11898
C 4Converter90980±10942
C 5Converter90980±11963
C 6Crankshaft Position Sensor90980±12028
C 7Center Cluster SW90980±10801
C 8Cigarette Lighter90980±10760
C 9Cigarette Lighter Illumination90980±11148
C10Combination Meter90980±11927
C11Combination Meter90980±11923
C12Combination SW90980±11594
C13Combination SW90980±11672
C14Combination SW90980±11616
D 1DC Motor90980±10838
D 2Data Link Connector 390980±11665
D 3Daytime Running Light Relay90980±12034
D 4Diode (Door Courtesy)90980±11251
D 5Diode (Daytime Running Light)90980±10962
D 6Door Courtesy SW Front LH
D 7Door Courtesy SW Front RH90980±10871D 8Door Courtesy SW Rear LH90980±10871
D 9Door Courtesy SW Rear RH
D10Door Lock Control SW Front RH90980±10797
D11Door Lock Motor and Door Unlock
Detection SW Rear LH
90980±11150
D12Door Lock Motor and Door Unlock
Detection SW Rear RH90980±11 150
D13Door Lock Motor, Door Key Lock and
Unlock SW and Door Unlock Detection SW
Front LH
90980±11858
D14Door Lock Motor, Door Key Lock and
Unlock SW and Door Unlock Detection SW
Front RH90980±11 858
E 1Engine Coolant Temp. Sensor90980±10737
E 2Engine Hood Courtesy SW90980±11189
E 3EMPS ECU90980±12012
E 4EMPS ECU90980±11579
E 5EMPS ECU90980±12120
E 6EMPS ECU90980±11923
E 7Engine Control Module90980±11421
E 8Engine Control Module90980±11476
E 9Engine Control Module90980±11637

2001 PRIUS (EWD414U)
M
78
6 5
(
Cont. next page)
2 PRIUS (
Cont' d)
6A
3B 9B 25C6D 8C
14 IO1 14 ID2
EBEngine block29 A
M
N KJI GE
C
11 A 12 A 13 A 14 A D
2 1
EAEngine block4B 22B 10B 19B
1 2112 B 14 BD
F
G
H
I 14 D 6C B
HF
L AA
C
13 D R±G
GR
B W±L
B
B±W
GR B±W
G±R
G±R R± W
G±R
GR±B
B16 13 714
1143 45
432
1 BAT TC SI L
CG SG14 14 14
32 32 32
5 2E R±G
B± WB
B± W
BR
B
B
(
*1) B± W B± W B±W
B±R B±R B±R W± B W± B W± B
P±B
BGR±B
BB
B
W± LW±LP±B G± RGR
GR Y±GWGY
B± W W± B B± W W± B B± W W± B B± W
W±B
BR
W± BBR BRGR± L
G±R
G±R
R± WB R±L BB R±BGR W Y± B
BR
MP D2
MP D1 BATT FC MREL MPX1 +B EVP1 THA VG EVG THW MOPSSIL TC W +BM MPX2 IGT1 IGT2 IGT3 I GT4 E
EC E
EC 1ID1 2ID1
W± LP±B
P±BW
J26
JUNCTI ON
CONNECTOR
I 1
I GNI TE R COI L AND
I GNI TE R NO. 1 I 2
I GNI TE R COI L AND
I GNI TE R NO. 2 I 3
I GNI TE R COI L AND
I GNI TE R NO. 3
V 2
VSV(
EVAP)
M 1
MASS AI R
FL OW METER
E 1
ENGINE COOLANT
TEMP. SENSOR O 1
OI L PRESSURE SW
BR
25 A B±W
B± R B± R
B± R
B± RIGF
I 4
I GNI TE R COI L AND
I GNI TE R NO. 4
(
*1)
* 1 : Shielded
E ngine Control
OW±BE 7 E 8, ENGI NE CONTROL MODULE ABE 9, C E10, D
J24
JUNCTI ON
CONNECTORAA
Fr om Airbag Sensor
Assembly< 21±3>
3ID1
From Brak e
ECU< 19±12>
From EMPS
ECU< 20±4>J16
JUNCTION
CONNECTOR
AA
CBAA
Fr om Bat tery
ECU< 1±20>E E E
6
AB
J22 J23,
JUNCTI ON
CONNECTORAB
P±B
B± YW
GR±G
GR±G
W
W
GR± G GR ±G
W±B 14TS
B
BB
J16
JUNCTI ON
CONNECTOR W±L
W±L
Y
12OP2 11
OP 1
B± R
B B± R
W±B
W±LE
From Hybrid Vehicle
Contr ol ECU< 1±17> From Brak e ECU
< 19±11> From EMPS ECU
< 20±4>
P±B P±B
C C
P±BC
D 2
DATA LI NK
CONNE CTOR 3E
P± B
Fro m Mul ti
Display< 14±7>
P
WFS E
15
Y±ROP3
8
From Hy brid
Vehicle Contr ol
ECU< 1 ±17 >
W
CB
From
Airbag Sensor
Assembly< 21±3>
G 1
GATEWAY
ECU

ENGINE ± 1NZ-FXE ENGINE
182EG10
171EG17
From Heater
To Heater
To Radiator
From Radiator
Water Pump
Cylinder Head
Heater Core
Throttle Body
Radiator Cylinder Block Bypass
Passage
Water Pump
Thermostat53
COOLING SYSTEM
1. General

The cooling system is a pressurized, forced-circulation type.

A thermostat with a bypass valve is located on the water inlet housing to maintain suitable temperature
distribution in the cooling system.

The flow of the engine coolant makes a U-turn in the cylinder block to ensure a smooth flow of the engine
coolant.

The radiator for the engine and the A / C condenser have been integrated to minimize the space they occupy
in the engine compartment.

ENGINE ± 1NZ-FXE ENGINE
182EG12
A ± A Cross Section Throttle Control Motor
AA
Throttle Position SensorReturn Spring
Opener Spring
182EG13
Vacuum Port55
INTAKE AND EXHAUST SYSTEM
1. Throttle Body

The adoption of the ETCS-i has realized excellent throttle control.

The ISC system and cruise control system are controlled comprehensively by the ETCS-i.

The ETCS-i, which drives the throttle valve through a DC motor that is controlled by the ECM, thus doing
away with a throttle link to connect the accelerator pedal to the throttle valve, has been adopted.

The throttle control motor is provided with a return spring that closes the throttle valve.

An opener spring is provided on the throttle position sensor side. This spring opens the throttle valve slight-
ly when the engine is stopped to prevent the throttle valve from sticking and to improve the engine's restart-
ability.

A warm coolant passage is provided below the throttle body to prevent the throttle valve from freezing
during cold temperatures.
2. Intake Manifold

Because it is not necessary to improve the in-
take air efficiency through inertial intake due to
the adoption of the Atkinson cycle, the length
of the intake pipe of the intake manifold has
been shortened, and furthermore, the intake
pipes for cylinders #1 and #2, as well as for #3
and #4, have been integrated midstream to
achieve a large-scale weight reduction.
In addition, the throttle body has been oriented
downflow in the center of the surge tank to
achieve a uniform intake air distribution.

A vacuum port has been provided for the Toyo-
ta HC adsorber and catalyst system.