Page 303 of 1943

ENGINE ± 1NZ-FXE ENGINE62
ENGINE CONTROL SYSTEM
1. General
The engine control system for the 1NZ-FXE engine has following system.
System
Outline
SFI
Sequential Multiport
Fuel InjectionAn L-type SFI system directly detects the intake air volume with a hot-wire
type mass air flow meter.
ESA
Electronic Spark
AdvanceIgnition timing is determined by the ECM based on signals from various
sensors. The ECM corrects ignition timing in response to engine knocking.
VVT-i
Variable Valve
Timing-intelligentControls the intake camshaft to an optimal valve timing in accordance with
the engine condition.
ETCS-i
Electronic
Throttle Control
System-intelligentOptimally controls the throttle valve opening in accordance with the ECM,
and the conditions of the engine and the vehicle, and comprehensively
controls the ISC and cruise control system.
Fuel Pump ControlFuel pump operation is controlled by signal from the ECM.
To stop the fuel pump during operation of the SRS airbag.
Oxygen Sensor Heater
ControlMaintains the temperature of the oxygen sensors at an appropriate level to
increase accuracy of detection of the oxygen concentration in the exhaust gas.
Evaporative Emission
Control
The ECM controls the purge flow of evaporative emissions (HC) in the
charcoal canister in accordance with engine conditions.
Using 3 VSVs and a vapor pressure sensor, the ECM detects any
evaporative emission leakage occurring between the fuel tank and the
charcoal canister, and vapor reducing fuel tank through the changes in the
tank pressure. For details, see page 79.
Toyota HCAC System
The ECM controls the VSV (for Toyota HCAC System) to improve the clean
emission performance of the exhaust gas when the temperature of the TWC
is low. For details, see page 58.
Air Conditioning
Cut-Off ControlBy turning the air conditioning compressor OFF in accordance with the
engine condition, drivability is maintained.
Cooling Fan ControlRadiator cooling fan operation is controlled by signals from ECM based on
the engine coolant temperature sensor signal (THW).
HV Immobiliser
Prohibits fuel delivery, ignition, and starting the HV system if an attempt is
made to start the HV system with an invalid ignition key. For details, see page
80.
DiagnosisWhen the ECM detects a malfunction, the ECM diagnoses and memorizes
the failed section.
Fail-SafeWhen the ECM detects a malfunction, the ECM stops or controls the engine
according to the data already stored in memory.
Page 304 of 1943
ENGINE ± 1NZ-FXE ENGINE
No.4 INJECTOR
SPARK PLUGS
No.2 INJECTOR
No.1 INJECTOR
No.3 INJECTOR SENSORS ACTUATORS
SFI
#10
CRANKSHAFT POSITION
SENSORNE
CAMSHAFT POSITION
SENSORG2
THROTTLE POSITION SENSORVTA
VTA2
COMBINATION METER
SPD
Vehicle Speed Signal
HEATED OXYGEN SENSOR
(Bank 1, Sensor 1)OX1A
HEATED OXYGEN SENSOR
(Bank 1, Sensor 2)OX1B
AMBIENT TEMP. SENSORTA M
ESA
IGT1
IGT4
IGF
THROTTLE CONTROL
MOTORETCS-i
M
ECM
ENGINE COOLANT TEMP.
SENSORTHW
INTAKE AIR TEMP. SENSORTHA
MASS AIR FLOW METERVG
IGNITION SWITCHIGSW
KNOCK SENSORKNK1
OIL PRESSURE SWITCHMOPS
CAMSHAFT TIMING OIL
CONTROL VALVE OCV
VVT-i
Bank 1, Sensor 2
Bank 1, Sensor 1HT1A
HT1B
#20
#30
#40
OXYGEN SENSOR HEATER
CONTROL
HEATED OXYGEN SENSOR
HEATER
CIRCUIT OPENING RELAYFUEL PUMP CONTROLFC
IGNITION COIL
with IGNITER
63
2. Construction
The configuration of the engine control system in the INZ-FXE engine is shown in the following chart.
(Continued)
Page 306 of 1943
ENGINE ± 1NZ-FXE ENGINE
182EG22
Circuit
Opening
Relay
VSV
(for
EVAP)
Intake
Air Temp.
SensorThrottle
Position
Sensor
ECMHV
ECU
Accelera-
tor Pedal
Position
Sensor
Cooling
Fan Relay
Throttle
Control
Motor
Igniter
Camshaft Position Sensor
Knock
Sensor
Mass Air
Flow Meter
VSV
(for Toyota
HCAC
System)Vacuum
Sensor
(for Toyota
HCAC
System)
Crankshaft
Position Sensor Injector
Camshaft
Timing
Oil Con-
trol Valve
Engine
Coolant
Te m p .
Sensor
TWC
Heated Oxygen
Sensor (Bank 1,
Sensor 1)
Heated Oxygen
Sensor (Bank 1,
Sensor 2)
Actuator (for HC
Adsorber)
TWC (with HC
Adsorber)
VSV (for Purge Flow
Switching Valve)
Vapor Pressure Sensor
VSV (for Canister Closed Valve)
Charcoal
Canister
Fuel Pump65
3. Engine Control System Diagram
Page 307 of 1943
ENGINE ± 1NZ-FXE ENGINE
182EG23
VSV (for TOYOTA
HCAC System)VSV (for EVAP)Oil Control Valve
ECMIgnition Coil
with IgniterVSV (for Purge Flow Switching Valve)
Charcoal Canister
Vapor
Pressure
Sensor
Trap Filter
VSV (for Canister
Closed Valve) DLC 3
Heated Oxygen Sensor
(Bank 1, Sensor 2)
Heated Oxygen Sensor
(Bank 1, Sensor 1) Engien Coolant
Temp. Sensor Camshaft
Position
Sensor
Injector Crankshaft
Position
Sensor Knock
Sensor Throttle
Control
Motor Mass Air
Flow Meter 66
4. Layout of Components
Page 333 of 1943

THS (TOYOTA HYBRID SYSTEM)
182TH26
Inverter
Converter
182TH15
Inverter
HV
Battery
Ignition Signal
Ground
Voltage
Detection
Circuit
Voltage
Detection
Circuit
Bridge Circuit for MG2
Amperage
Sensor
Signal Processor /
Protective Function Processor
Bridge Circuit for MG1
Amperage
Sensor
MG2
HV ECU
MG1
182TH27
Reservoir Tank
Radiator
Water Pump35
INVERTER
1. General
The inverter is an electric power converter that
converts the direct current of the Hybrid vehicle's
high-voltage battery (DC 273.6 V) and the alter-
nating current of the MG1 and MG2.
Consisting of 2 three-phase bridge circuits for
MG1 and MG2, respectively, and each containing
6 power transistors, the inverter converts direct
current and three-phase alternating current. The ac-
tivation of the power transistors is controlled by the
HV ECU. In addition, the inverter transmits in-
formation that is needed for current control, such as
the output amperage or voltage, to the HV ECU.
Together with MG1 and MG2, the inverter is
cooled by the dedicated radiator of the coolant
system that is separate from that of the engine.
2. System Diagram
3. Cooling System
A cooling system via water pump for the inverter
and MG1, 2 has been added.
The HV ECU controls the water pump with cool-
ant temperature.
It is separated with the engine cooling system.
Page 418 of 1943
BODY ELECTRICAL ± AIR CONDITIONING
182BE17
PTC Heaters
182BE18
ALT AM1Ignition
Switch
HTR
MAIN
PS
HTR1PTC
HTR1PTC
HTR2
Battery
Heater Core
Integrated
PTC HeaterPTC Heaters
IG
HTR0
Air
Conditioning
ECU
HTR2
GNDMPX
IDH
Switch Signals from
Heater Control Panel
ECM
Body
ECU
Converter
Ambient
Temperature Sensor
Engine Coolant
Temperature Sensor
156
PTC heaters have been provided in the air
duct at the footwell outlet in front of the air
conditioning unit. However, air condition-
ing without the PTC heaters is offered as an
option on the U.S.A. models.
This PTC heater, which is a honeycomb-
shaped PTC thermistor, directly warms the
air that flows in the duct.
Wiring Diagram
Page 425 of 1943

BODY ELECTRICAL ± AIR CONDITIONING
165BE26165BE25
Discharge Port
Discharge Service Port
Pipe
Oil Discharge Hole
Shutter
Oil Storage Chamber
Discharge ValveRefrigerant and
Compressor OilRefrigerant
Compressor
Oil
182BE20182BE19
Flow of Coolant
Bypass Valve
Water Pump OFF
(Engine ON)Bypass Valve
Water Pump ON
(Engine OFF)Flow of Coolant163
2) Construction and Operation
The refrigerant gas that is discharged from the discharge port flows by rotating around the cylindrical
pipe in the oil separator. At this time, the centrifugal force that is created during the rotation separates
the refrigerant gas and the compressor oil due to the difference in their specific gravity. The refrigerant
gas with the lighter specific gravity passes through the inside of the pipe and travels from the discharge
service port to the outside of the compressor. The compressor oil with the heavier specific gravity is dis-
charged through the oil discharge hole in the shutter and is stored in the oil storage chamber. Then, the
compressor oil is fed again into the compressor and circulates inside the compressor.
4. Water Pump (For Air Conditioning)
An electrical water pump with a bypass valve that provides a stable heater performance even if the engine
is stopped due to a function of the THS has been adopted.
When the engine is running, this water pump ceases its operation and opens the bypass valve to minimize
the flow resistance of the coolant that is pumped by the engine water pump.
Page 427 of 1943

BODY ELECTRICAL ± AIR CONDITIONING
182BE22
Air
Conditioning
ECUBEAN
ECM
Room Temper-
ature SensorEvaporator Tem-
perature SensorSolar SensorAmbient Tem-
perature SensorEngien Coolant
Temperature Sensor
182BE23
Ambient Temperature Sensor165
6. Air Conditioning ECU
General
An automatic control type air conditioning has been adopted. This system uses an air conditioning ECU
to perform the calculation of the required outlet air temperature control, temperature control, blower con-
trol, air inlet control, air outlet control, and compressor control.
The information that is necessary for effecting the controls are the signals from the room temperature
sensor, evaporator temperature sensor, and solar sensor that are directly transmitted to the air condition-
ing ECU, and the signals from the ambient temperature sensor and the engine coolant temperature sensor
that are transmitted via the ECM. These signals are calculated by the air conditioning ECU to effect the
proper control.
System Diagram
Sensors
1) Ambient Temperature Sensor
The ambient temperature sensor has been pro-
vided on the left, in front of the condenser.
The signals from this sensor are transmitted to
the air conditioning ECU via the ECM.