2001 TOYOTA AVALON torque

B09089
Protector

O-Ring
Throttle Position Sensor

Gasket

O-Ring
No.2 Throttle BodyNo.1 Throttle
Body
6.9 (70, 61 in.´lbf)

Gasket
IAC Valve
N´m (kgf´cm, ft´lbf)

Non-reusable part: Specified torque No.1 Intake Air Control Valve

Gasket
6.9 (70, 61 in.´lbf)
Bracket
- SFITHROTTLE BODY
SF-35
1144 Author
: Date
:
2001 AVALON (RM808U)

B09116
Throttle Stop ScrewAdjust Screw
(Close Side)
Adjust Screw
(Open Side)
B05184
Close Side
Open Side
- SFITHROTTLE BODY
SF-39
1148 Author
: Date
:
2001 AVALON (RM808U)
2. ADJUST THROTTLE BODY (BALANCE)
NOTICE:
Do not adjust the throttle stop screw and throttle opener.
(a) Beforehand checking.
Recheck 1 - (a).
(b) Adjustment of the adjust screw on the open side.
(1) Using a 2 mm hexagon wrench, loosen the lock nut
and screw, make clearance between the screw tip
and the throttle lever on No.1 side.
(2) Turn the screw to the screw torque direction gradu-
ally, and stop it at the position where to touch the le-
ver at the very moment.
NOTICE:
If turning it too much to the torque direction, the No.1 lever
goes off from the throttle stop screw causing the adjust-
ment failure.
(3) Turn it back from the position where it touches the
lever to the screw loosing direction.
Standard: Turn it back by rotating 1/4
(4) Tighten the lock nut.
(c) Adjustment of the adjust screw on the close side.
(1) Loosen the lock nut and screw, and make clearance
between the screw tip and the throttle lever on No.1
side.
(2) Turn the screw to the screw torque direction gradu-
ally, and stop it at the position where to touch the le-
ver at the very moment.
NOTICE:
If turning it too much to the torque direction, the No.2 lever
goes off from the throttle stop screw causing the adjust-
ment failure.
(3) Turn it back from the position where it touches the
lever to the screw loosing direction.
Standard: Turn it back by rotating 1/2 - 3/4
(4) Tighten the lock nut.
(d) Completion checking.
Check 1 - (c).

SF0ZT-02
A10518
5 mm
Hexagon
Wrench
B09090
B09091(d)
(b)
(c)
(e)
B09092
(j)(g)
(h) (f)
(k) (i)
SF-36
- SFITHROTTLE BODY
1145 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE V-BANK COVER
(a) Using a 5 mm hexagon wrench, remove the 3 cap nuts.
(b) Loosen the V-bank cover fastener counterclockwise.
HINT:
At the time of installation, please refer to the following items.
Press down the V-bank cover fastener.
(c) Remove the V-bank cover.
3. REMOVE AIR CLEANER HOSE WITH RESONATOR
(a) Disconnect the PCV hose.
(b) Disconnect the vacuum hose (from the VSV for the active
engine control mount).
(c) Loosen the 3 hose clamps, and remove the air cleaner
hose with the resonator.
4. DISCONNECT ACCELERATOR CABLE AND
THROTTLE CABLE
5. REMOVE THROTTLE BODY
(a) Remove the bolt holding the throttle body to the throttle
body bracket.
Torque: 19.5 N´m (200 kgf´cm, 14 ft´lbf)
(b) Disconnect the throttle position sensor connector.
(c) Disconnect the IAC valve connector.
(d) Disconnect the wire clamp.
(e) Disconnect the brake booster vacuum hose.
(f) Disconnect the water bypass hose (from the intake man-
ifold).
(g) Disconnect the water bypass hose (from the water inlet
housing).
(h) Disconnect the air assist hose.
(i) Disconnect the fuel vapor feed hose (from the emission
control valve set).
(j) Disconnect the vacuum hose (from the No.1 ACIS VSV).
(k) Disconnect the vacuum hose (from the vacuum tank for
the ACIS).

B09093
- SFITHROTTLE BODY
SF-37
1146 Author
: Date
:
2001 AVALON (RM808U)
(l) Remove the 3 nuts, throttle body and gasket.
HINT:
At the time of installation, please refer to the following items.
Place a new gasket on the air intake chamber.
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)

B09117
B05128
New
Gasket
New
O-RingNew
Gasket
New
O-Ring
B09117
- SFITHROTTLE BODY
SF-41
1150 Author
: Date
:
2001 AVALON (RM808U)
(b) Remove the 6 screws, No.1 throttle body, No.2 throttle
body and 2 gaskets from the No.1 intake air control valve.
(c) Place 2 new gaskets and 2 new O-rings as shown in the
illustration.
(d) Reinstall a new No.1 throttle body and No.2 throttle body
with the 6 screws.
Torque: 6.9 N´m (70 kgf´cm, 61 in.´lbf)

RS0LQ-01
H11909: Specified torqueN´m (kgf´cm, ft´lbf)Airbag Sensor AssemblyLower Panel
No. 2 Under Cover
No. 1 Lower Panel
Finish Panel
Cowl Side Trim
Front Door Scuff Plate
20 (205, 15)
20 (205, 15)
- SUPPLEMENTAL RESTRAINT SYSTEMAIRBAG SENSOR ASSEMBLY (Column Shift)
RS-67
1587 Author
: Date
:
2001 AVALON (RM808U)
AIRBAG SENSOR ASSEMBLY (Column Shift)
COMPONENTS

RS0LU-01
H11910
LH Side:
RH Side:
- SUPPLEMENTAL RESTRAINT SYSTEMAIRBAG SENSOR ASSEMBLY (Column Shift)
RS-71
1591 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
NOTICE:

Never use SRS parts from another vehicle. When re-
placing parts, replace them with new parts.

Never reuse the airbag sensor assembly involved in
a collision when the airbag has deployed.

Never repair a sensor in order to reuse it.
HINT:
For step 2 to 7, refer to page BO-97.
1. INSTALL AIRBAG SENSOR ASSEMBLY
(a) Using a torx wrench, install the airbag sensor assembly
with the 3 screws.
Torx wrench: T40 (Part No.09042-00020 or locally
manufactured tool)
Torque: 20 N´m (205 kgf´cm, 15 ft´lbf)
(b) Connect the airbag sensor connectors.
NOTICE:

Connection of the connector is done after the sensor
assembly has been installed.

Make sure the sensor assembly is installed with the
specified torque.

If the sensor assembly has been dropped, or there are
cracks, dents or other defects in the case, bracket or
connector, replace the sensor assembly with a new
one.

When installing the senor assembly, take care that
the SRS wiring does not interfere with other parts and
is not pinched between other parts.

After installing, shake the sensor assembly to check
that there is no looseness.
2. INSTALL FINISH PANEL
3. INSTALL LOWER PANEL
4. INSTALL NO. 2 UNDER COVER
5. INSTALL NO. 1 LOWER PANEL
6. INSTALL COWL SIDE TRIM LH
7. INSTALL FRONT DOOR SCUFF PLATE LH

RS0LL-01
H11908: Specified torqueN´m (kgf´cm, ft´lbf) Airbag Sensor AssemblyLower Panel
No. 2 Under Cover
Upper Console Panel No. 1 Lower Panel
Front Console Box
Rear Console Box Cowl Side Trim
Front Door Scuff Plate LH
20 (205, 15)
20 (205, 15)
RS-62
- SUPPLEMENTAL RESTRAINT SYSTEMAIRBAG SENSOR ASSEMBLY (Floor Shift)
1582 Author
: Date
:
2001 AVALON (RM808U)
AIRBAG SENSOR ASSEMBLY (Floor Shift)
COMPONENTS