BRC-78
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) or when ESP OFF
switch is OFF.
(Note 5): SLIP indicator lamp ON/OFF timing
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) and ESP/TCS function
is not activated.
Flashing: ESP/TCS function is active during driving.
STANDARDS WITH CONSULT-II
CAUTION:
The displayed item is the data calculated by the control unit, so it may indicate a normal value even if
an output circuit (harness) is open or shorted.
Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSORWheel speed Vehicle stopped 0 [km/h (MPH)]
Wheel sensor circuit
During driving (Note 1)Almost in accor-
dance with the
speedometer dis-
play (within ±10%)
ACCEL POS SIGOpen/close condition
of throttle valve (linked
with accelerator pedal)Accelerator pedal not
depressed (ignition switch is
ON)0%Control unit communica-
tion circuit between the
ESP/TCS/ABS control
unit and ECM Accelerator pedal depressed
(ignition switch is ON)0 – 100%
ENG RPMWith the engine run-
ningWith the engine stopped 0rpm
Engine speed signal cir-
cuit
Engine runningAlmost in accor-
dance with
tachometer display
STR ANGLE SIGSteering wheel angle
detected by steering
wheel angle sensorStraight-ahead condition Approx. 0 deg
Steering wheel angle
sensor and circuit
Steering – 720 to 720deg
YAW RATE SENYaw rate detected by
yaw rate sensorVehicle stopped Approx. 0 d/s
Yaw rate sensor and cir-
cuit
During driving – 70 to 70d/s
SIDE G-SENSORTransverse accelera-
tion detected by side G
sensorVehicle stopped
Approx. 0 m/s
2
Side G sensor and circuit
During driving
– 24.3 to 24.1m/s2
PRESS SENSORBrake fluid pressure
detected by pressure
sensorWith the ignition switch
turned ON and brake pedal
released.Approx. 0 bar
Pressure sensor and cir-
cuit
With the ignition switch
turned ON and brake pedal
depressed.– 40 to 300bar
BATTERY VOLTBattery voltage sup-
plied to the ESP/TCS/
ABS control unitIgnition switch ON 10 – 16VESP/TCS/ABS control
unit power supply circuit
and ground circuit
MOTOR RELAYMotor relay
ON/OFF conditionABS not activated. OFF
Motor relay and circuit
ABS activated. ON
ACTUATOR RLYActuator relay
ON/OFF conditionIgnition ON and Vehicle
stopped.OFF
Actuator relay and circuit
Engine running and Vehicle
stopped.ON
STOP LAMP SWOperating status of
brake pedalDepress brake pedal. ON
Stop lamp switch circuit
Release the brake pedal. OFF
TROUBLE DIAGNOSIS
BRC-79
[ESP/TCS/ABS]
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BRC
PARK BRAKE SW Parking brake statusParking brake activated ON
Parking brake switch cir-
cuit
Parking brake not activated OFF
OFF SWESP OFF SW
ON/OFF conditionESP OFF switch ON
(When ESP OFF indicator
lamp is ON.)ON
ESP OFF switch circuit
ESP OFF switch OFF
(When ESP OFF indicator
lamp is OFF.)OFF
ABS WARN LAMPABS warning lamp sta-
tus (Note 2)When ABS warning lamp is
ON.ON
ABS warning lamp circuit
When ABS warning lamp is
OFF.OFF
OFF LAMPESP OFF indicator
lamp status (Note 3)When ESP OFF indicator
lamp is ON.ON
ESP OFF indicator lamp
circuit
When ESP OFF indicator
lamp is OFF.OFF
SLIP LAMPSLIP indicator lamp
status (Note 4)When SLIP indicator lamp is
ONON
SLIP indicator lamp cir-
cuit
When SLIP indicator lamp is
OFF.OFF
FR LH IN SOL
FR LH OUT SOL
FR RH IN SOL
FR RH OUT SOL
RR LH IN SOL
RR LH OUT SOL
RR RH IN SOL
RR RH OUT SOLSolenoid valve opera-
tionActuator (solenoid valve) is
active (“Active Test ”with CON-
SULT-II) or actuator relay is
inactive (in fail-safe mode).ON
Solenoid valve and cir-
cuit
When the actuator (solenoid
valve) is not active and actua-
tor relay is active (ignition
switch ON).OFF
USV [FR-PL]
UISV [FL-RR]
HSV [FR-RL]
HSV [FL-RR]ESP switch-over sole-
noid valve statusWhen the actuator (switch-
over solenoid valve) is active
(“Active test” with CONSULT-
II) or the actuator relay is inac-
tive (when fail-safe mode).ON
Switch-over solenoid
valve and circuit
When the actuator (switch-
over solenoid valve) is inactive
or the actuator relay is active
(ignition switch ON).OFF
V/R OUTPUTActuator relay acti-
vated
(ON/OFF)When the actuator relay is
active (the engine is running).ON
Actuator relay and circuit When the actuator relay is not
active (before the engine get
started and in the fail-safe
mode).OFF
M/R OUTPUTActuator motor and
motor relay status (ON/
OFF)When the actuator motor and
motor relay are active (“Active
test” with CONSULT-II).ON
Actuator motor, motor
relay, and circuit
When the actuator motor and
motor relay are inactive.OFF Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
BRC-80
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
(Note 1): Check the pressure of the tire in normal condition.
(Note 2): ON/OFF timing of the ABS warning lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation).
(Note 3): ON/OFF timing of the ESP OFF indicator lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected ESP OFF switch is ON.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) or when ESP OFF
switch is OFF.
(Note 4): SLIP indicator lamp ON/OFF timing
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) and ESP/TCS function
is not activated.
Flashing: ESP/TCS function is active during driving.
Functions of CONSULT-IIEFS001A7
CONSULT-II MAINLY FUNCTION APPLICATION TO ESP/TCS/ABS
×: Applicable
–: Not applicableFLUID LEV SWBrake fluid level warn-
ing switch status.W he n br ak e fl ui d l e v el w a r n in g
switch is ON.ON
Brake fluid level warning
switch, brake warning
lamp and circuit. When brake fluid lever warning
switch is OFF.OFF
EBD FAIL SIG
ABS FAIL SIG
TCS FAIL SIG
VDC FAIL SIGSystem fail signal sta-
tusMalfunctions condition
(When system failed)OFFEBD system
ABS system
TCS system
ESP system Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
Item Self-diagnosis Data monitor Active test
Wheel sensors××–
Solenoid valves×××
Switch-over solenoid valves×××
Stop lamp switch××–
Yaw rate sensor×××
Side G sensor×××
Press sensor×××
Steering wheel angle sensor×××
Actuator relay×××
Motor relay×××
ABS warning lamp –××
Battery voltage××–
ESP/TCS/ABS C/U×––
ESP actuator motor×××
CAN communication××–
Engine speed signal –×–
ESP OFF switch –×–
ESP OFF indicator lamp –××
SLIP indicator lamp –××
Throttle angle –×–
TROUBLE DIAGNOSIS
BRC-81
[ESP/TCS/ABS]
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BRC
SELF-DIAGNOSIS
Description
If a malfunction is detected in the system, the ABS warning lamp, ESP OFF indicator lamp, and SLIP indicator
lamp on the meter turn on. In this case, perform the self-diagnosis as follows:
Procedure
1. Perform a BRC-91, "Basic Inspection" using information from the customer.
2. After the ignition switch is turned OFF, connect the CONSULT-II
connector to the vehicle-side data link connector. The data link
connector is on the lower instrument cover).
3. Start the engine and drive at Approx. 30 km/h (19 MPH) for
approx. 1 minute.
4. After stopping the vehicle, with the engine still idling, touch “
START”, “ABS”, “SELF-DIAG RESULTS” on the CONSULT-II
screen in this order.
CAUTION:
Just after starting the engine, or turning the ignition switch
ON, “ABS” may not be displayed on the system selection
screen even if “START” is touched. In this case, start the
self-diagnosis again from step 2. If it cannot be shown after
several attempts, the ESP/TCS/ABS control unit may mal-
function. Repair or replace the control unit.
5. The self-diagnosis result is displayed. (If necessary, touch “PRINT” to print the self-diagnosis result.)
●When “NO FAILURE” is shown, check the ABS warning lamp, ESP OFF indicator lamp, SLIP indicator
lamp. Refer to BRC-90, "
For Correct and Quick Diagnosis" .
●CONSULT-II self-diagnosis results are displayed without regard to occurrence timing. In some case, the
later ones (timing value is small) appear on the next screen.
6. Go to appropriate “Inspection” chart according to “Self-Diagnostic Items to Result Mode” and repair or
replace as necessary.
7. Start the engine and drive at Approx. 30 km/h (19 MPH) for Approx. 1 minute.
CAUTION:
Check again to make sure that there is NO MALFUNCTION on other parts.
8. Turn the ignition switch OFF to prepare for erasing the memory.
9. Start the engine and touch “START”, “ABS”, “SELF-DIAG RESULTS” and “ERASE” on CONSULT-II
screen in this order to ease the memory.
CAUTION:
If the memory cannot be erased, go to step 6.
PBIA0153E
SFIA0364E
SFIA0365E
BRC-84
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
Procedure
1. Turn the ignition switch OFF.
2. Connect the CONSULT-II connector to the vehicle-side data link connector.
3. Turn the ignition switch ON.
4. Touch “START” on the display.
5. Touch “ABS” on the display.
CAUTION:
Just after the engine is started, or the ignition switch is
turned ON, “ABS” may not be displayed on the system
selection screen even if “START” is touched. In this case,
start the self-diagnosis again from step 2.
6. Touch “DATA MONITOR”.
7. The data monitor item selection screen is displayed, and touch
one of “ECU INPUT SIGNALS” “MAIN SIGNALS”, “CAN DIAG
SUPPORT MNTR” or “SELECTION FROM MENU”. Refer to
BRC-84, "
Data Monitor Items to be Displayed".
8. Touch “START”.
9. Screen of data monitor is displayed.
Data Monitor Items to be Displayed
SFIA0364E
SFIA0365E
Data Monitor Item (Unit)Data Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM
MENUCAN DIAG
SUPPORT
MNTR
GEAR×××– “1” is displayed.
SLCT LVR POSI×××– “##” is displayed.
FR RH SENSOR (km/h)×××–Wheel speed calculated by
front RH wheel sensor signal
is displayed.
FR LH SENSOR (km/h)×××–Wheel speed calculated by
front LH wheel sensor signal
is displayed.
RR RH SENSOR (km/h)×××–Wheel speed calculated by
rear RH wheel sensor signal
is displayed.
RR LH SENSOR (km/h)×××–Wheel speed calculated by
rear LH wheel sensor signal is
displayed.
ACCEL POS SIG
(%)×××–Throttle valve open/close sta-
tus judged by the CAN com-
munication signal is
displayed.
ENGINE RPM
(rpm)×××–Engine speed judged by the
CAN communication signal is
displayed.
CAN COM START
(ON/OFF)–××–Communication status of CAN
communication is displayed.
TROUBLE DIAGNOSIS
BRC-91
[ESP/TCS/ABS]
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BRC
ABS Warning Lamp, ESP OFF Indicator Lamp, SLIP Indicator Lamp ON/OFF Timing
×:ON –: Lamp OFF
×: Applicable
–: Not applicable
Basic InspectionEFS001A9
PRELIMINARY CHECK 1: (BRAKE FLUID LEVEL AND LEAK INSPECTION)
1. Check the fluid level in the brake reservoir tank. If the fluid level is low, refill the brake fluid.
2. Check the area around the brake piping, ESP actuator for leaks. If a leak or oozing is detected, check as
follows:
●If the connections at the ESP actuator are loose, tighten the piping to the specified torque. Then check
again for leaks, and make sure that there is no fluid leak.
●If the flare nuts at the connections and the threads of the ESP actuator are damaged, replace the dam-
aged parts. Then check again for leaks, and make sure that there is no fluid leak.
●If a leak or oozing is detected on other parts than the ESP actuator connections, wipe the applicable
part with a clean cloth. Then check again for leaks, and if there is still a leak or oozing, replace the dam-
aged part.
ESP/TCS operation
(SLIP lamp ON)When the vehicle is passing through a road where the surface friction
coefficient varies or the wheel speed changes suddenly by downshifting
or depressing of the accelerator pedal fully, TCS may be activated tem-
porarily.
Normal
Cancel the ESP/TCS
function for the
inspection on a chas-
sis dynamometer. Before the speedometer inspection, turn ESP OFF switch off to cancel
the ESP/TCS function.
When the accelerator pedal is depressed on a chassis dynamometer,
the vehicle speed will not increase. This is not malfunction, because
TCS is activated by the wheel speed difference between front and rear.
The warning lamp may also illuminate to show “sensor system failure” in
this case. This is not malfunction either, because the stationary front
wheels are detected. Restart the engine, and drive the vehicle at 30 km/
h or higher to check that the warning lamp no longer illuminates.
ABS operation (Longer stop-
ping distance)The stopping distance may be longer for the vehicles with ABS when the
vehicle is driver on snowy and rough road. When driving on the road like
that, slow down the speed.Normal
Sluggish feelDepending on road circumstances, the driver may have a sluggish feel.
This is not abnormal, because the optimum traction has the highest pri-
ority (safety first) by TCS operation. Sometimes the driver has a slight
sluggish feel against the substantial accelerator pedal operation.Normal Symptom Symptom description Result
Condition ABS warning lampESP OFF
indicator lampSLIP indicator lamp Remarks
When the ignition switch is
OFF––– —
After the ignition switch is
turned ON
For Approx. 0.5 seconds×××—
Ignition switch ON
Approx. 0.5 seconds later––– —
When the ESP OFF switch
turns ON (ESP/TCS function
OFF).–×–Lamp goes off after Approx. 2
seconds when the engine re-start.
ESP/TCS/ABS
malfunction×××—
××–When the ESP/TCS/ABS control
unit is abnormal (power supply or
ground malfunction).
When the ESP/TCS ism
abnormal.–××—
BRC-92
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
●If a leak or oozing is detected on the ESP actuator body, wipe the applicable part with a clean cloth.
Then check again for leaks, and if there is still a leak or oozing, replace the ESP actuator body.
CAUTION:
Do not disassemble the actuator body.
3. Check the brake disc rotor and pads.
PRELIMINARY CHECK 2: (INSPECTION FOR LOOSE POWER SUPPLY TERMINAL)
Check the battery for looseness on the battery positive/negative terminals and ground connection. If loose-
ness is detected, tighten the piping to the specified torque. Check that the battery voltage does not drop and
the alternator is normal.
PRELIMINARY CHECK 3: (INSPECTION FOR ABS WARNING LAMP, ESP OFF INDICATOR
LAMP, AND SLIP INDICATOR LAMP)
1. Check that the ABS warning lamp is ON for Approx. 0.5 seconds when the ignition switch is turned ON. If
it does not turn on, check the ABS warning lamp and the circuit, and the combination meter.
2. Check that ESP OFF indicator lamp is ON for Approx. 0.5 seconds when the ignition switch is turned ON.
If it does not turn ON, check the ESP OFF indicator lamp and the circuit, and the combination meter.
3. Check that the SLIP indicator lamp is ON for Approx. 0.5 seconds when the ignition switch is turned ON. If
it does not turn ON, check the SLIP indicator lamp and the circuit.
4. With the engine running, check the ESP OFF indicator lamp turns ON and OFF when the ESP OFF
switch turns ON and OFF. If it dose not operate in accordance with the switch, check the ESP OFF switch
and the circuit.
5. Check that the ESP OFF indicator lamp turns OFF after Approx. 2 seconds delay when the ESP OFF
switch turned ON (The ESP/TCS system was not operated). If the ESP OFF indicator lamp does not turn
OFF in 10 seconds from the engine start, perform the self-diagnosis of ESP/TCS/ABS control unit.
Inspection 1 Wheel Sensor and CircuitEFS001AB
Inspection procedure
1. SELF-DIAGNOSIS RESULT CHECK 1
Check the self-diagnosis results.
Are any self-diagnosis result items above indicated?
>> GO TO 2.
2. CHECK THE CONNECTOR
Remove connectors of the wheel sensor which is malfunctioning and the ESP/TCS/ABS control unit. Check
whether the deformation of terminal, or incorporate connection of connectors. Then, connect connectors. In
addition, check if the wheel sensor cable is damaged due to friction.
Does ABS warning lamp is out when driving 30 km/h (19 MPH) for Approx. One minute?
YES >> Check is completed.
NO >> GO TO 3.
Self-diagnosis results
CONSULT-II indication item
ABS SENSOR [ABNORMAL SIGNAL]
FR RH SENSOR – 1
FR RH SENSOR – 2
FR LH SENSOR – 1
FR LH SENSOR – 2
RR RH SENSOR – 1
RR RH SENSOR – 2
RR LH SENSOR – 1
RR LH SENSOR – 2
BRC-100
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
3. SOLENOID VALVE INPUT SIGNAL CHECK.
1. Disconnect the ESP/TCS/ABS control unit connector.
2. Turn on the ignition switch and check the voltage between the
ESP/TCS/ABS control unit (vehicle-side connector B111) and
body ground.
Is inspection result OK?
YES >> Check the ESP/TCS/ABS control unit power supply circuit.
NO >> GO TO 4.
SFIA0900E
VDC/TCS/ABS control unit
(Vehicle-side connector B111)Body ground Voltage
26 (W/G) –
Battery voltage (approx.12V) 5 (G/OR) –
6 (PU/W) –
53 (P) –
55 (R/Y) –
3 (Y/G) –
4 (GY/R) –
25 (LG) –
49 (B/W) –
50 (R/G) –
54 (W/L) –
52 (PU) –