2001 NISSAN ALMERA TINO power steering

JEM121G
3. Remove front chain case.
+Move power steering fluid reservoir tank from the bracket.
+Loosen fixing bolts in the reverse order of that shown in the
figure and remove them.
+Remove No. 6, 10, and 11 bolts with the rubber washer as
space is limited for pulling them out.
SEM514G
CAUTION:
+While front chain case is removed, cover openings to pre-
vent entry of foreign material into engine.
+Do not remove two mass dampers on the back of cover.
SEM515G
4. Set the No. 1 piston to TDC on its compression stroke.
+Turn crankshaft pulley clockwise so that the alignment mark
(punched mark) on each camshaft sprocket is positioned as
shown in the figure.
+No position indicator is provided on the crankshaft pulley.
+When installing, color coded links on the secondary tim-
ing chain can be used as alignment marks. Marking may
not be necessary for removal; however, make alignment
marks as required because the alignment mark on fuel
injection pump sprocket may not be easy to see.
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5. Remove chain tensioner.
a. Push the plunger of chain tensioner and keep it pressed with
a push pin.
JEM125G
b. Using a hexagon-head wrench (face to face: 5 mm, SST),
remove bolts to remove chain tensioner.
TIMING CHAINYD
Secondary Timing Chain (Cont'd)
EM-176

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9. Remove chain tensioner.
+When removing chain tensioner, push the sleeve of chain ten-
sioner and keep it pressed with a push pin, etc.
10. Remove timing chain slack guide.
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11. Hold fuel injection pump sprocket and remove bolt.
a. Insert positioning stopper pin (SST) into the hole 6 mm (0.24
in) in the diameter on the fuel injection pump sprocket.
b. Using a TORX wrench (SST), turn pump shaft little by little to
adjust the position of fuel injection pump sprocket so that the
holes align.
c. Push positioning stopper pin (SST) through pump sprocket to
fuel injection pump body to hold pump sprocket, and remove
bolt.
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12. Remove primary timing chain with fuel injection pump sprocket
and crankshaft sprocket.
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13. Remove chain guide and tension guides.
14. Remove fuel injection pump.
15. Remove power steering pump.
TIMING CHAINYD
Primary Timing Chain (Cont'd)
EM-182

JEM137G
2. Install power steering pump.
3. Install fuel injection pump.
+Before installing, make sure the notch on the fuel injection
pump flange and the hole 6 mm (0.24 in) in diameter on the
pump body are aligned.
4. Install chain guide and tension guides.
5. Install crankshaft sprocket, aligning it with the crankshaft key
on the far side.
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6. Install primary timing chain with fuel injection pump sprocket.
+When installing, match the alignment marks on sprockets with
color coded alignment marks (colored links) on the chain.
+Install fuel injection pump sprocket washer with the surface
marked ªFº (front mark) facing the front of the engine.
7. Install timing chain onto power steering pump sprocket and
through chain guide.
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8. Use the positioning stopper pin (SST) to hold the fuel injection
pump sprocket and install the bolt.
+Using a TORX wrench (SST), turn the pump shaft little by little
to adjust the position of the pump flange. Insert positioning
stopper pin (SST) into the hole 6 mm (0.24 in) in diameter on
the fuel injection pump sprocket so that the stopper pin goes
through the pump flange to the pump body. While the stopper
pin is in place, install the bolt.
JEM134G
9. Install timing chain slack guide.
10. Install chain tensioner.
+Push the plunger of the chain tensioner. While keeping plunger
pressed down with a push pin, etc., install the chain tensioner.
+After installation, pull out the push pin holding the plunger.
+Check again that the alignment marks on the sprockets
and the colored alignment marks on timing chain are
aligned.
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11. Install front oil seal to oil pump.
+Using a suitable drift [62 mm (2.44 in) dia.], force fit the seal
until it hits the bottom.
+Do not touch lips of oil seal. Make sure seal surfaces are
free of foreign materials.
TIMING CHAINYD
Primary Timing Chain (Cont'd)
EM-185

JEM143G
12. Install chain case cover (for opening for power steering pump
removal/installation) to oil pump.
+Apply a continuous bead of specified liquid gasket (Refer to
EM-158, ªLiquid Gasket Application Procedureº.) as shown in
the figure.
+Apply liquid gasket on oil pump-side surface.
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13. Install oil pump.
a. Apply a continuous bead of specified liquid gasket (Refer to
EM-158, ªLiquid Gasket Application Procedureº.) on locations
shown in the figure.
A: Leave the start and end areas of the bead slightly protrud-
ing from the surface.
B: Apply liquid gasket along upper end surface of oil pump.
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b. Install oil pump drive spacer to crankshaft.
+Install with the front mark (punched mark) facing the front of
the engine.
c. Install O-ring into the groove of rear chain case.
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d. Install oil pump.
+When installing, align the inner rotor in the direction of the two
facing flats of the oil pump drive spacer.
+When installing, align the dowel pin with the pin hole.
e. Tighten fixing bolts in the numerical order shown in the figure.
f. After tightening all the bolts, re-tighten in the same order.
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14. Check gaps on upper oil pan mounting surface.
+Using straightedge and feeler gauge, measure gaps between
the locations of the following parts:
Standard:
Oil pump and rear chain case
±0.14 to 0.14 mm (±0.0055 to 0.0055 in)
Rear chain case and cylinder block
±0.25 to 0.13 mm (±0.0098 to 0.0051 in)
+If the measured value is out of the above range, install again.
TIMING CHAINYD
Primary Timing Chain (Cont'd)
EM-186

crankshaft position sensor (TDC sensor) from the assem-
bly.
+Always pay extra attention not to damage edge of crank-
shaft position sensor (TDC sensor) or ring gear teeth.
REMOVALNLEM0069S011. Remove engine undercover, and hood for hoisting.
2. Drain coolant from both cylinder block and radiator. Refer to
LC-59, ªChanging Engine Coolantº.
3. Remove the following parts:
+Battery
+RH and LH front wheels
+RH and LH splash covers (combined with undercover)
+Auxiliary belts
+Alternator
+Alternator brackets
+Radiator and cooling fan
+Engine cover
+Air ducts and air cleaner case
LH side of engine room:
4. Disconnect all harnesses and grounds that are connected to
components on vehicle.
5. Disconnect vacuum hose on vacuum pump side.
6. Disconnect fuel feed and fuel return hoses on engine side.
+Immediately put blind plugs into the openings to prevent
fuel from flowing out.
7. Disconnect heater hose. Plug opening of hose to prevent cool-
ant from flowing out.
RH side of engine room:
8. Remove air conditioner compressor from brackets and move
it toward vehicle side. Secure compressor on vehicle side with
rope.
Vehicle underside:
9. Remove exhaust front tube.
10. Disconnect two hoses from power steering pump and plug to
stop fluid.
11. Remove M/T control rod and support rod.
12. Remove ABS wheel sensor, and temporarily hang brake cali-
per with rope on vehicle side.
13. Remove RH and LH drive shafts.
SEM499G
14. Install engine slingers to cylinder head.
: 30 - 37 N´m (3.0 - 3.8 kg-m, 22 - 27 ft-lb)
+Use engine slingers and securing bolts of the specified
service parts.
15. Lift up vehicle to appropriate level where work can be per-
formed efficiently. Using two transmission jacks, securely sup-
port engine oil pan and bottom surface of transaxle.
ENGINE ASSEMBLYYD
Removal and Installation (Cont'd)
EM-219

SYMBOL ABBREVIATION SYMBOL ABBREVIATION
Tightening torque
2WD2-Wheel Drive
Should be lubricated with grease. Unless oth-
erwise indicated, use recommended multi-pur-
pose grease.A/CAir Conditioner
Should be lubricated with oil. P/S Power Steering
Sealing point SST Special Service Tools
Checking point SAE Society of Automotive Engineers, Inc.
Always replace after every disassembly. ATF Automatic Transmission Fluid
jP
Apply petroleum jelly.
D1Drive range 1st gear
Apply ATF. D2Drive range 2nd gear

Select with proper thickness. D
3Drive range 3rd gear
✩Adjustment is required. D
4Drive range 4th gear
SDS Service Data and Specifications OD Overdrive
LH, RH Left-Hand, Right-Hand 2
22nd range 2nd gear
FR, RR Front, Rear 2
12nd range 1st gear
M/T Manual Transaxle/Transmission 1
21st range 2nd gear
A/T Automatic Transaxle/Transmission 1
11st range 1st gear
HOW TO USE THIS MANUAL
GI-10

SGI805
NGI058
Tow Truck TowingNLGI0009S05CAUTION:
+All applicable local laws regarding the towing operation
must be obeyed.
+It is necessary to use proper towing equipment to avoid
possible damage to the vehicle during towing operation.
Towing is in accordance with Towing Procedure Manual at
dealer.
+Always attach safety chains before towing.
+When towing, make sure that the transmission, steering
system and power train are in good order. If any unit is
damaged, dollies must be used.
NISSAN recommends that the vehicle be towed with the driving
(front) wheels off the ground as illustrated.
TOWING A H·CVT MODEL WITH FOUR WHEELS ON
GROUND
NLGI0009S0502Observe the following restricted towing speeds and distances.
Speed:
Below 50 km/h (30 MPH)
Distance:
Less than 65 km (40 miles)
CAUTION:
Never tow a H·CVT model from the rear (i.e., backward) with
four wheels on the ground as this may cause serious and
expensive damage to the transaxle.
TOWING A H·CVT MODEL WITH REAR WHEELS
RAISED (WITH FRONT WHEELS ON GROUND)
NLGI0009S0503Never tow a H·CVT model with rear wheels raised (with front
wheels on ground) as this may cause serious and expensive dam-
age to the transaxle. If it is necessary to tow it with rear wheels
raised, always use a towing dolly under the front wheels.
LIFTING POINTS AND TOW TRUCK TOWING
Tow Truck Towing
GI-45

N
NATS (Nissan Anti-theft System)
precautions ................................................... GI-3
NATS (Nissan Anti-theft System) ............ EL-334
NATS - Wiring diagram ............................ EL-338
NVH troubleshooting (AX) ........................... AX-3
NVH troubleshooting (BR) .......................... BR-6
NVH troubleshooting (MT) .......................... MT-9
NVH troubleshooting (ST) ........................... ST-5
NVH troubleshooting (SU) ........................ SU-17
NVH troubleshooting CL ............................. CL-4
NVIS (Nissan vehicle immobiliser sys-
tem) precautions ....................................... GI-3
Neutral position switch . EC-402, 490, 931, 1016
O
Oil pan (engine) ......................... EM-20, 91, 170
Oil pressure (engine) ...................... LC-5, 25, 44
Oil pump (engine) ........................... LC-5, 25, 44
Oil pump regulator valve (engine) .. LC-7, 27, 46
Oil seal replacement (engine) .......... EM-31, 105
On board diagnostic system ... EC-59, 583, 1096
Operating cylinder (clutch) ........................ CL-14
P
PCV (positive crankcase ventilation) ....... EC-42,
576, 1082
PGC/V - Wiring diagram . EC-334, 460, 854, 988
PNP/SW - Wiring diagram ..... EC-404, 491, 933,
1017, 1297
POWER - Wiring diagram ................... EL-14, 24
PST/SW - Wiring diagram ............ EC-524, 1040
Park/Neutral position switch .. EC-402, 490, 931,
1016, 1297
Park/neutral position switch (A/T) .............. AT-66
Park/neutral position switch (M/T) ............ MT-16
Parking brake control ................................ BR-40
Parking lamp .............................................. EL-87
Piston assembly ....................... EM-60, 142, 236
Piston pin inspection ................ EM-54, 134, 226
Piston ring inspection ............... EM-54, 135, 226
Piston to bore clearance .......... EM-56, 137, 228
Power antenna ........................................ EL-233
Power door lock ....................................... EL-257
Power door mirror .................................... EL-241
Power steering fluid level ............................ ST-7
Power steering gear .................................. ST-15
Power steering hydraulic pressure .............. ST-9
Power steering oil pressure switch ........ EC-523,
1039
Power steering oil pump ..................... ST-21, 22
Power steering system bleeding ................. ST-8
Power supply routing ................................... EL-9Power transistor ............................ EC-907, 1010
Power window ......................................... EL-245
Precautions (General) .................................. GI-4
Pressure plate - See Clutch cover ............ CL-22
Pressure test (A/T) ..................................... AT-52
Priming pump .............................. EC-1094,1111
Q
Quick-glow system ................................ EC-1267
R
RR02 - Wiring diagram .. EC-230, 240, 249, 258,
427, 755, 764, 773, 781, 957
RR02/H - Wiring diagram .............. EC-265, 434,
788, 964
Radiator fan - See Cooling fan ................. LC-37
Radiator ......................................... LC-17, 37, 58
Radio - See Audio ................................... EL-208
Rear air spoiler .......................................... BT-38
Rear axle (disc brake type) ....................... AX-23
Rear axle ................................................... AX-21
Rear bumper .............................................. BT-10
Rear combination lamp removal and
installation .............................................. BT-38
Rear disc brake .................................. BR-28, 36
Rear door ................................................... BT-13
Rear heated oxygen sensor (HO2S)
heater .......................... EC-263, 433, 786, 963
Rear heated oxygen sensor (HO2S) ..... EC-227,
237, 246, 256, 426, 752, 761, 770, 779, 956
Rear seat belt ............................................. RS-7
Rear seat ................................................... BT-49
Rear suspension ....................................... SU-17
Rear window defogger ............................ EL-198
Rear window .............................................. BT-59
Refrigerant connection precaution .............. HA-3
Refrigerant general precaution ................... HA-2
Refrigerant lines ........................................ HA-98
Refrigeration cycle .................................... HA-12
Release bearing (clutch) ..................... CL-17, 20
Removal and installation (A/T) ................ AT-206
Resistor ......................................... EC-908, 1011
Reverse idler shaft (M/T) .................... MT-24, 63
Reverse lamp switch (M/T) - See
Back-up lamp switch (M/T) ................... MT-16
Reverse main gear (M/T) .................... MT-25, 63
Revolution sensor (A/T) ....................... AT-83, 89
Road wheel size ......................................... GI-41
Roof trim .................................................... BT-35
Room lamp - See Interior lamp ............... EL-116
ALPHABETICAL INDEX
IDX-6