Page 3020 of 3051
SST887C
+Remove rear bracket and rear body.
+Remove side plate seal, cam ring vane, rotor side and plate.
SST036A
+Remove inlet connector and outlet connector with spring.
Be careful not to drop the flow control valve.
Do not disassemble the flow control valve.
SST888C
+Remove oil seal
SST889C
+Remove snap ring, then draw drive shaft.
Be careful not to drop drive shaft.
InspectionNLST0042+If pulley is cracked or deformed, replace it.
+If an oil leak is found around pulley shaft oil seal, replace the
seal.
+If serration on pulley or pulley shaft is deformed or worn,
replace it.
POWER STEERING OIL PUMP (YD ENGINE)
Disassembly (Cont’d)
ST-25
Page 3021 of 3051
SST038A
AssemblyNLST0043Assemble oil pump, noting the following instructions.
+Make sure O-rings and oil seal are properly installed.
+Always install new O-rings and oil seal.
+Be careful of oil seal direction.
+Cam ring, rotor and vanes must be replaced as a set if neces-
sary.
+Coat each part with DEXRON
TMIII or equivalent when assem-
bling.
SST289A
+Pay attention to the direction of rotor.
SST843A
+When assembling vanes to rotor, rounded surfaces of vanes
must face cam ring side.
SST472C
+Insert pin 2 into pin groove 1 of front housing and front side
plate. Then install cam ring 3 as shown at left.
Cam ring:
D
1is less than D2.
POWER STEERING OIL PUMP (YD ENGINE)
Assembly
ST-26
Page 3022 of 3051
General SpecificationsNLST0032
Applied model
Steering modelPower steering
Steering gear typePR25T
Steering overall gear ratio18.07
Turns of steering wheel (Lock to lock)3.26
Steering column typeCollapsible, tilt
Steering WheelNLST0033
Steering wheel axial play mm (in)0 (0)
Steering wheel play mm (in)35 (1.38) or less
Movement of gear housing mm (in)±2(±0.08) or less
Steering ColumnNLST0034
Steering column length“L”mm (in) 535 - 537 (21.06 - 21.14)
SST855C
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
ST-27
Page 3023 of 3051

Steering Gear and LinkageNLST0035
Steering gear typePR25T
Tie-rod outer ball
jointSwinging force at cotter pin hole:
“A”N (kg, lb)6.9 - 65.7 (0.66 - 6.59, 1.5 - 14.8)
Rotating torque:“B”N·m (kg-cm,
in-lb)0.29 - 2.94 (3.0 - 30.0, 2.6 - 26.0)
Axial end play:“C”mm (in) 0.4 (0.016) or less
Tie-rod inner ball
jointSwinging force*:“A”N (kg, lb) 5.9 - 46.1 (0.58 - 4.65, 1.3 - 10.4)
Axial end play:“C”mm (in) 0.2 (0.004) or less
Tie-rod standard length“L”mm (in) 185 (7.28)
*: Measuring point [!: 172 mm (6.77 in)]
SST867C
Rack stroke“S”mm (in)70 (2.76)
SST086BA
Power SteeringNLST0036
Steering gear typePR25T
Rack sliding
force N (kg, lb)
Under normal oper-
ating oil pressureRange within±11.5 mm (±0.453 in)
from the neutral position at rack
speed of 3.5 mm (0.138 in)/sAverage force 197 - 255 (20.1 - 26.0, 44.3 - 57.3)
Steering wheel turning force
(Measured at one full turn from the neutral position) N (kg, lb)26 - 32 (2.7 - 3.2, 5.8 - 7.2)
Fluid capacity (Approximate)!(Imp qt)1.0 (7/8)
Oil pump maximum pressure kPa (bar, kg/cm
2, psi)QG 8,600 - 9,200 (86.0 - 92.0, 87.7 - 93.8, 1,247 - 1,334)
SR 8,600 - 9,200 (86.0 - 92.0, 87.7 - 93.8, 1,247 - 1,334)
YD 8,800 - 9,400 (88.0 - 94.0, 88.7 - 95.8, 1,261 - 1,362)
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Gear and Linkage
ST-28
Page 3032 of 3051
SFA486A
7. Adjust toe-in by varying the length of steering tie-rods.
a. Loosen lock nuts.
b. Adjust toe-in by screwing tie-rods in and out.
Standard length“L”:
Refer to ST-28,“SDS”.
c. Tighten lock nuts to specified torque.
Lock nut tightening torque:
Refer to ST-16,“POWER STEERING GEAR AND
LINKAGE”.
SFA439BA
Front Wheel Turning AngleNLSU0045S031. Set wheels in straight-ahead position. Then move vehicle for-
ward until front wheels rest on turning radius gauge properly.
2. Rotate steering wheel all the way right and left; measure turn-
ing angle.
Do not hold the steering wheel on full lock for more than
15 seconds.
Wheel turning angle (Full turn):
Refer to SDS, SU-15.
FRONT SUSPENSION
On-vehicle Service (Cont’d)
SU-9
Page 3038 of 3051

Service Data and Specifications (SDS)
GENERAL SPECIFICATIONS (FRONT)=NLSU0020
Suspension type Independent MacPherson strut
Shock absorber type Double-acting hydraulic
Stabilizer barStandard equipment
FRONT WHEEL ALIGNMENT (UNLADEN*1)NLSU0021
QG/SR engine YD engine
Camber
Degree minute (Decimal degree)Minimum 1°05′( 1.08°)
Nominal 0°20′( 0.33°)
Maximum 0°25′(0.42°)
Left and right difference 45′(0.75°)
Caster
Degree minute (Decimal degree)Minimum 2°04′(2.07°) 2°01′(2.02°)
Nominal 2°49′(2.82°) 2°46′(2.77°)
Maximum 3°34′(3.57°) 3°31′(3.52°)
Left and right difference 45′(0.75°)
Kingpin inclination
Degree minute (Decimal degree)Minimum 13°40′(13.67°)
Nominal 14°25′(14.42°)
Maximum 15°10′(°15.17)
Total toe-inDistance (A B)
mm (in)Minimum 1 (0.04)
Nominal 2 (0.08)
Maximum 3 (0.12)
Angle (left plus right)
Degree minute (Decimal degree)Minimum 0°01′(0.02°)
Nominal 0°04′(0.07°)
Maximum 0°07′(0.12°)
Wheel turning angle
Full turn*2Inside
Degree minute (Decimal degree)Minimum 34°30′(34.50°)
Nominal 38°00′(38.00°)
Maximum 39°00′(39.00°)
Outside
Degree minute (Decimal degree)Nominal 31°00′(31.00°)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: On power steering models, wheel turning force (at circumference of steering wheel) of 98 to 147 N (10 to 15 kg, 22 to 33 lb) with
engine idle.
*3: “Ground clearance up” model
LOWER BALL JOINTNLSU0022
Swinging force “A”
(Measuring point: cotter pin hole of ball stud) N (kg, lb)7.8 - 82.4 (0.8 - 8.4, 1.8 - 18.5)
Turning torque “B” N·m (kg-cm, in-lb) 0.50 - 4.90 (5.1 - 50.0, 4.4 - 43.4)
Vertical end play “C” mm (in)0 (0)
FRONT SUSPENSION
Service Data and Specifications (SDS)
SU-15