SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Crankshaft position sensor (POS)
circuit22EC-295
Camshaft position sensor
(PHASE) circuit3 2 3 EC-302
Mass air flow sensor circuit11222 22 2EC-154
Heated oxygen sensor 1 (front)
circuit1232 22 2EC-184,
192
Engine coolant temperature sen-
sor circuit112323223 2EC-169,
171
Throttle position sensor circuit 1 222222 2EC-175
Incorrect throttle position sensor
adjustment31 11111 1EC-99
Vehicle speed sensor circuit 2 3 3 3 EC-338
Knock sensor circuit 2 3 EC-291
ECM 22333333333EC-358,
123
Start signal circuit 2EC-512
PNP switch circuit 3 3 3 3 3 EC-402
Power steering oil pressure
switch circuit2 3 3 EC-524
Electrical load signal circuit 3 3 EC-535
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG18DE
Symptom Matrix Chart (Cont'd)
EC-125
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
35
36
37
38L/W
PU
L/R
GY/RIgnition signal (No. 1)
Ignition signal (No. 2)
Ignition signal (No. 3)
Ignition signal (No. 4)[Engine is running]
+Warm-up condition
+Idle speed0 - 0.2V
SEF971W
[Engine is running]
+Engine speed is 2,000 rpm0.2 - 0.4V
SEF972W
40 Y/PUThrottle position switch
(Closed position)
(where fitted)[Engine is running]
+Accelerator pedal releasedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Accelerator pedal depressedApproximately 0V
41 B/Y Start signal[Ignition switch ªONº]Approximately 0V
[Ignition switch ªSTARTº]9 - 12V
42 G/OR PNP switch[Ignition switch ªONº]
+Gear position is ªNeutral positionºApproximately 0V
[Ignition switch ªONº]
+Except the above gear positionApproximately 5V
43 B/R Ignition switch[Ignition switch ªOFFº]0V
[Ignition switch ªONº]BATTERY VOLTAGE
(11 - 14V)
44 L/R Air conditioner switch[Engine is running]
+Both air conditioner switch and blower switch
are ªONº (Compressor operates)Approximately 0V
[Engine is running]
+Air conditioner switch is ªOFFºApproximately 5V
46 PU/WPower steering oil pres-
sure switch[Engine is running]
+Steering wheel is fully turnedApproximately 0V
[Engine is running]
+Steering wheel is not turnedApproximately 5V
48 B ECM ground[Engine is running]
+Idle speedEngine ground
50 L/BElectrical load signal
(Headlamp and
Rear defogger)[Engine is running]
+Headlamp switch or rear defogger switch is
ªONºBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Headlamp switch and rear defogger switch are
ªOFFºApproximately 0V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG18DE
ECM Terminals and Reference Value (Cont'd)
EC-137
DescriptionNLEC0227SYSTEM DESCRIPTIONNLEC0227S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed
EGR vol-
ume controlEGR volume control valve Camshaft position sensor (PHASE) Engine speed and cylinder number
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Vehicle speed sensor Vehicle speed
Battery Battery voltage
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal
Electrical load Electrical load signal
PNP switch Park/Neutral position signal
This system controls flow rate of EGR led from exhaust manifold
to intake manifold. The opening of the EGR by-pass passage in the
EGR volume control valve changes to control the flow rate. A
built-in step motor moves the valve in steps corresponding to the
ECM output pulses. The opening of the valve varies for optimum
engine control. The optimum value stored in the ECM is determined
by considering various engine conditions. The EGR volume control
valve remains close under the following conditions.
+Low engine coolant temperature
+Engine starting
+High-speed engine operation
+Extremely light load engine operation
+Engine idling
+Excessively high engine coolant temperature
+Wide open throttle
+Mass air flow sensor malfunction
+Low battery voltage
SEF551W
DTC P0400 EGR FUNCTION (CLOSED) (WHERE FITTED)QG18DE
Description
EC-310
DescriptionNLEC0504SYSTEM DESCRIPTIONNLEC0504S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed
EGR vol-
ume controlEGR volume control valve Camshaft position sensor (PHASE) Engine speed and cylinder number
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Vehicle speed sensor Vehicle speed
Battery Battery voltage
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal
Electrical load Electrical load signal
PNP switch Park/Neutral position signal
This system controls flow rate of EGR led from exhaust manifold
to intake manifold. The opening of the EGR by-pass passage in the
EGR volume control valve changes to control the flow rate. A
built-in step motor moves the valve in steps corresponding to the
ECM output pulses. The opening of the valve varies for optimum
engine control. The optimum value stored in the ECM is determined
by considering various engine conditions. The EGR volume control
valve remains close under the following conditions.
+Low engine coolant temperature
+Engine starting
+High-speed engine operation
+Extremely light load engine operation
+Engine idling
+Excessively high engine coolant temperature
+Wide open throttle
+Mass air flow sensor malfunction
+Low battery voltage
SEF551W
DTC P0403 EGR VOLUME CONTROL VALVE (CIRCUIT)
(WHERE FITTED)
QG18DE
Description
EC-319
DescriptionNLEC0279SYSTEM DESCRIPTIONNLEC0279S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed
Idle air con-
trolIACV-AAC valve Camshaft position sensor (PHASE) Engine speed and cylinder number
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
PNP switch Park/Neutral position
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal
Battery Battery voltage
Vehicle speed sensor Vehicle speed
Cooling fan Cooling fan operation
Electrical load Electrical load signal
This system automatically controls engine idle speed to a specified
level. Idle speed is controlled through fine adjustment of the
amount of air which by-passes the throttle valve via IACV-AAC
valve. The IACV-AAC valve changes the opening of the air by-pass
passage to control the amount of auxiliary air. This valve is actu-
ated by a step motor built into the valve, which moves the valve in
the axial direction in steps corresponding to the ECM output sig-
nals. One step of IACV-AAC valve movement causes the respec-
tive opening of the air by-pass passage. (i.e. when the step
advances, the opening is enlarged.) The opening of the valve is
varied to allow for optimum control of the engine idling speed. The
crankshaft position sensor (POS) detects the actual engine speed
and sends a signal to the ECM. The ECM then controls the step
position of the IACV-AAC valve so that engine speed coincides with
the target value memorized in ECM. The target engine speed is the
lowest speed at which the engine can operate steadily. The opti-
mum value stored in the ECM is determined by taking into consid-
eration various engine conditions, such as during warm up,
deceleration, and engine load (air conditioner, power steering, cool-
ing fan operation and electrical load).
SEF937W
COMPONENT DESCRIPTIONNLEC0279S02IACV-AAC ValveNLEC0279S0202The IACV-AAC valve is operated by a step motor for centralized
control of auxiliary air supply. This motor has four winding phases
and is actuated by the output signals of ECM which turns ON and
OFF two windings each in sequence. Each time the IACV-AAC
valve opens or closes to change the auxiliary air quantity, the ECM
sends a pulse signal to the step motor. When no change in the
auxiliary air quantity is needed, the ECM does not issue the pulse
signal. A certain voltage signal is issued so that the valve remains
at that particular opening.
DTC P0505 IDLE AIR CONTROL VALVE (IACV) Ð AUXILIARY AIR CONTROL
(AAC) VALVE
QG18DE
Description
EC-343
3 CHECK OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between
ECM terminal 6 and IACV-AAC valve terminal 1,
ECM terminal 7 and IACV-AAC valve terminal 4,
ECM terminal 15 and IACV-AAC valve terminal 3,
ECM terminal 16 and IACV-AAC valve terminal 6.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 4.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
4 CHECK AIR CONTROL VALVE (POWER STEERING) OPERATION-I
1. Reconnect the ECM harness connector and IACV-AAC valve harness connector.
2. Disconnect the vacuum hose connected to the air control valve (Power steering) at the intake air duct.
3. Start engine and let it idle.
4. Check vacuum hose for vacuum existence.
SEF162Z
Vacuum does not exist or slightly exist.
OK or NG
OK©GO TO 5.
NG©Replace air control valve (Power steering).
5 CHECK AIR CONTROL VALVE (POWER STEERING) OPERATION-II
Check the vacuum hose for vacuum existence when steering wheel is turned.
SEF162Z
Vacuum should exist.
OK or NG
OK©GO TO 8.
NG©GO TO 6.
DTC P0505 IDLE AIR CONTROL VALVE (IACV) Ð AUXILIARY AIR CONTROL
(AAC) VALVE
QG18DE
Diagnostic Procedure (Cont'd)
EC-348
6 CHECK VACUUM PORT
1. Stop engine.
2. Disconnect the vacuum hose connected to the air control valve (Power steering) at the vacuum port.
3. Blow air into vacuum port.
4. Check that air flows freely.
SEF924Y
OK or NG
OK©GO TO 7.
NG©Repair or clean vacuum port.
7 CHECK VACUUM HOSES AND TUBES
1. Disconnect vacuum hoses between the air control valve (Power steering) and vacuum port, air control valve (Power
steering) and air duct.
2. Check hoses and tubes for cracks, clogging, improper connection or disconnection.
SEF109L
OK or NG
OK©GO TO 8.
NG©Repair hoses or tubes.
8 CHECK IACV-AAC VALVE
Refer to ªComponent Inspectionº, EC-351.
OK or NG
OK©GO TO 10.
NG©GO TO 9.
DTC P0505 IDLE AIR CONTROL VALVE (IACV) Ð AUXILIARY AIR CONTROL
(AAC) VALVE
QG18DE
Diagnostic Procedure (Cont'd)
EC-349
DescriptionNLEC1288SYSTEM DESCRIPTIONNLEC1288S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed
EGR vol-
ume controlEGR volume control valve Camshaft position sensor (PHASE) Engine speed and cylinder number
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Vehicle speed sensor Vehicle speed
Battery Battery voltage
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal
Electrical load Electrical load signal
PNP switch Park/Neutral position signal
This system controls flow rate of EGR led from exhaust manifold
to intake manifold. The opening of the EGR by-pass passage in the
EGR volume control valve changes to control the flow rate. A
built-in step motor moves the valve in steps corresponding to the
ECM output pulses. The opening of the valve varies for optimum
engine control. The optimum value stored in the ECM is determined
by considering various engine conditions. The EGR volume control
valve remains close under the following conditions.
+Low engine coolant temperature
+Engine starting
+High-speed engine operation
+Extremely light load engine operation
+Engine idling
+Excessively high engine coolant temperature
+Wide open throttle
+Mass air flow sensor malfunction
+Low battery voltage
SEF551W
EGR VOLUME CONTROL SYSTEM (WHERE FITTED)QG18DE
Description
EC-446