JFE624A
INSTALLATIONNLFE0021S02+Install in the reverse order of removal.
+Replace the O-ring of the fuel level warning sensor with a new
one.
+Tighten the fuel filter so that the sealing face contacts the
packing, then retighten it manually by approximately 2/3 turn.
+After installation, operate the priming pump vertically to per-
form air bleeding.
Refer to FE-16,“Bleeding Fuel Filter”.
Bleeding Fuel FilterNLFE00231. After the repair, bleed air from the piping by pumping the prim-
ing pump up and down until it becomes heavy.
2. To start the engine, rotate the starter for a maximum of 30
seconds.
To start the engine more quickly, crank the engine while pump-
ing the priming pump (requires two workers).
3. If the engine does not start after rotating the starter for a maxi-
mum of 30 seconds, stop it once, and pump the priming pump
again until it becomes heavy.
4. Rotate the starter again until the engine starts running.
5. After the engine starts, let it idle for at least 1 minute to stabi-
lize the behavior.
+When air is bled completely, the pumping of the priming
pump suddenly becomes heavy. Stop the operation at that
time.
+If it is difficult to bleed air by the pumping of the priming
pump (the pumping of the priming pump does not become
heavy), disconnect the fuel supply hose between the fuel
filter and the injection pump. Then, perform the operation
described above, and make sure that fuel comes out. (Use
a pan, etc. so as not to spill fuel. Do not let fuel get on
engine and other parts.) After that, connect the hose, then
bleed air again.
+Start engine and let it idle for at least one minute after
performing air bleeding.
DEF017
Checking Priming PumpNLFE0024Before checking priming pump, make sure that fuel filter is
filled with fuel.
1. Disconnect fuel return hose.
Place a suitable container beneath hose end.
2. Pump priming pump and check that the fuel overflows from the
hose end. If not, replace priming pump.
FUEL SYSTEMYD
Changing Fuel Filter (Cont’d)
FE-16
SEF122U
Checking Water in Fuel Filter Sensor (where
fitted)
NLFE00251. Remove the connector from filter and water in fuel filter sen-
sor.
2. Turn the key switch“ON”. Lift the float to ensure that the
warning lamp turns on.
Water in fuel filter sensor tightening torque:
: 3.9 - 5.9 N·m (0.4 - 0.6 kg-m, 35 - 52 in-lb)
Discard the old O-ring and replace it with a new one.
Removal and InstallationNLFE0015WARNING:
When replacing fuel line parts, be sure to observe the following.
+Put a“CAUTION: FLAMMABLE”sign in workshop.
+Be sure to furnish workshop with a CO
2fire extinguisher.
+Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
CAUTION:
+Before removing fuel line parts, carry out the following procedures:
a) Put drained fuel in an explosion-proof container and put the lid on securely.
b) Disconnect battery ground cable.
+Always replace O-ring and clamps with new ones.
+Do not kink or twist tubes when they are being installed.
+Do not tighten hose clamps excessively to avoid damaging hoses.
+After installing tubes, run engine and check for fuel leaks at connections.
FUEL SYSTEMYD
Checking Water in Fuel Filter Sensor (where fitted)
FE-17
PrecautionsNLGI0001Observe the following precautions to ensure safe and proper
servicing. These precautions are not described in each indi-
vidual section.
SGI646
PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT
SYSTEM (SRS)“AIR BAG”AND“SEAT BELT
PRE-TENSIONER”
NLGI0001S01The Supplemental Restraint System such as“AIR BAG”and“SEAT
BELT PRE-TENSIONER”used along with a seat belt, helps to
reduce the risk or severity of injury to the driver and front passen-
ger for certain types of collision. The SRS system composition
which is available to NISSAN MODEL V10 is as follows (The com-
position varies according to the destination and optional equip-
ment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag
module (located in the center of the steering wheel), front pas-
senger air bag module (located on the instrument panel on
passenger side), front seat belt pre-tensioners, a diagnoses
sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air
bag module (located in the outer side of front seat), side air bag
(satellite) sensor, diagnoses sensor unit (one of components of
air bags for a frontal collision), wiring harness, warning lamp
(one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in
theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could
increase the risk of personal injury or death in the event
of a collision which would result in air bag inflation, all
maintenance should be performed by an authorized
NISSAN dealer.
+Improper maintenance, including incorrect removal and
installation of the SRS, can lead to personal injury caused
by unintentional activation of the system. For removal of
Spiral Cable and Air Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related
to the SRS unless instructed to in this Service Manual.
Spiral cable and wiring harnesses covered with yellow
insulation tape either just before the harness connectors
or for the complete harness are related to the SRS.
PRECAUTIONS FOR NATS (NISSAN ANTI-THEFT
SYSTEM)
NLGI0001S02NATS will immobilize the engine if someone tries to start it without
the registered key of NATS.
Both of the originally supplied ignition key IDs have been NATS
registered.
PRECAUTIONS
Precautions
GI-3
Do not attempt to top up the fuel tank after the fuel pump nozzle
shuts off automatically. Continued refueling may cause fuel
overflow, resulting in fuel spray and possibly a fire.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do
not carelessly disconnect the harness connectors which are
related to the engine control system and TCM (Transmission
Control Module) system. The connectors should be discon-
nected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
SGI787
PRECAUTIONS FOR MULTIPORT FUEL INJECTION
SYSTEM OR ENGINE CONTROL SYSTEM
NLGI0001S04+Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to“OFF”position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
+Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
+Be careful not to jar components such as ECM and mass air
flow sensor.
PRECAUTIONS FOR THREE WAY CATALYSTNLGI0001S05If a large amount of unburned fuel flows into the catalyst, the cata-
lyst temperature will be excessively high. To prevent this, follow the
instructions below:
+Use unleaded gasoline only. Leaded gasoline will seriously
damage the three way catalyst.
+When checking for ignition spark or measuring engine
compression, make tests quickly and only when necessary.
+Do not run engine when the fuel tank level is low, otherwise the
engine may misfire, causing damage to the catalyst.
Do not place the vehicle on flammable material. Keep flammable
material off the exhaust pipe and the three way catalyst.
SMA019D
PRECAUTIONS FOR HOSESNLGI0001S06Hose Removal and InstallationNLGI0001S0601+To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
PRECAUTIONS
Precautions (Cont’d)
GI-6
NLGI0007
Function and System ApplicationNLGI0007S05
Diagnostic
test modeFunction ENGINE A/T ABS AIR BAG NATS*1NAVIGA-
TION
Work sup-
portThis mode enables a technician to
adjust some devices faster and more
accurate by following the indications on
CONSULT-II.x—————
Self-diag-
nostic
resultsSelf-diagnostic results can be read and
erased quickly.xxxxx—
Trouble
diagnostic
recordCurrent self-diagnostic results and all
trouble diagnostic records previously
stored can be read.———x——
ECU dis-
criminated
No.Classification number of a replacement
ECU can be read to prevent an incor-
rect ECU from being installed.———x——
Data moni-
torInput/Output data in the ECU (ECM)
can be read.xxx———
DTC work
supportThis mode enables a technician to set
operating conditions to confirm self-
diagnoses status/results.x*
2x————
Active testDiagnostic Test Mode in which CON-
SULT-II drives some actuators apart
from the ECMs and also shifts some
parameters in a specified range.x—x———
ECU (ECM)
part numberECU (ECM) part number can be read.
xxx———
Control unit
initializationAll registered ignition key IDs in NATS
components can be initialized and new
IDs can be registered.————x—
PIN INI-
TIALIZA-
TIONNavigation system will be locked when
the vehicle′s owner enters the wrong
PIN five consecutive times.
To release the lock, use“PIN INITIAL-
IZATION”.—————x
NAVI ID INI-
TIALIZA-
TIONIn normal times regulation codes are
being communicated between Naviga-
tion Control Unit and Dongle Control
Unit.
Use“NAVI ID INITIALIZATION”to
match the codes when either one has
been replaced due to breakdown or
etc.—————x
x: Applicable
*1: NATS (Nissan Anti-Theft System)
*2: For models with Euro-OBD system
Nickel Metal Hydride Battery ReplacementNLGI0007S06CONSULT-II contains a nickel metal hydride battery. When replacing the battery obey the following:
WARNING:
Replace the nickel metal hydride battery with Genuine CONSULT-II battery only. Use of another bat-
tery may present a risk of fire or explosion. The battery may present a fire or chemical burn hazard if
mistreated. Do not recharge, disassemble or dispose of in fire.
Keep the battery out of reach of children and discard used battery conforming to the local regulations.
CONSULT-II CHECKING SYSTEM
Function and System Application
GI-35
Garage Jack and Safety Stand=NLGI0009S03WARNING:
+Never get under the vehicle while it is supported only by
the jack. Always use safety stands when you have to get
under the vehicle.
+Place wheel chocks at both front and back of the wheels
on the ground.
SGI110A
LIFTING POINTS AND TOW TRUCK TOWING
Garage Jack and Safety Stand
GI-43
2-pole Lift=NLGI0009S04WARNING:
When lifting the vehicle, open the lift arms as wide as possible
and ensure that the front and rear of the vehicle are well bal-
anced.
When setting the lift arm, do not allow the arm to contact the
brake tubes, brake cable, fuel lines and sill spoiler.
SGI111A
LIFTING POINTS AND TOW TRUCK TOWING
2-pole Lift
GI-44
Supplemental Restraint System (SRS) “AIR
BAG” and “SEAT BELT PRE-TENSIONER”
NLHA0190The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL V10 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
Precautions for Working with HFC-134a
(R-134a)
NLHA0113WARNING:
+CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. These refrigerants
must never be mixed, even in the smallest amounts. If the refrigerants are mixed, compressor fail-
ure is likely to occur.
+Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. If lubricant other than that specified is used, compressor failure is likely to occur.
+The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precautions must be observed:
a) When removing refrigerant components from a vehicle, immediately cap (seal) the component to
minimize the entry of moisture from the atmosphere.
b) When installing refrigerant components to a vehicle, do not remove the caps (unseal) until just
before connecting the components. Connect all refrigerant loop components as quickly as pos-
sible to minimize the entry of moisture into system.
c) Only use the specified lubricant from a sealed container. Immediately reseal containers of lubri-
cant. Without proper sealing, lubricant will become moisture saturated and should not be used.
d) Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose
and throat. Remove R-134a from the A/C system, using certified service equipment meeting
requirements of R-134a recycling equipment, or R-134a recovery equipment. If accidental system
discharge occurs, ventilate work area before resuming service. Additional health and safety
information may be obtained from refrigerant and lubricant manufacturers.
e) Do not allow lubricant (Nissan A/C System Oil Type S) to come in contact with styrofoam parts.
Damage may result.
General Refrigerant PrecautionsNLHA0114WARNING:
+Do not release refrigerant into the air. Use approved recovery/recycling equipment to capture the
refrigerant every time an air conditioning system is discharged.
+Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or
air conditioning system.
PRECAUTIONS
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
HA-2