Page 4525 of 4770

BRAKE PAD CLICKING NOISE ± BR004±00 October 20, 2000
Page 2 of 4
There are two types of brake calipers: floating and fixed. Check the type of brake caliper
installed on the vehicle by removing the wheel assembly.
1. Floating Type Brake Caliper
A. Lift up or remove the brake caliper
and suspend it securely.
HINT:
Do not disconnect the flexible hose
from the brake caliper.
B. If equipped with anti±squeal
spring: Remove the anti±squeal
springs.
C. Remove the brake pads with
anti±squeal shims.
D. Remove the pad support plates
from the torque plate. Clean any
dust from the pad support plates,
torque plates and brake pads.
E. Apply a small amount of the
disc brake caliper grease
(1±2 mm thick) to both sides
of the pad support plates.
NOTE:
Do NOT apply grease to the friction
surfaces of the brake pads or the
disc rotor.
F. If the pad support plate is fixed to
the torque plate with adhesive tape,
perform the operation according to
the following flow chart.
Without removing the pad
support plate, apply a small
amount of grease to the portion
where the pad touches the
surface of the support plate.Fixed firmly in placeThere is adhesive tape, but
it is not fixed firmly in placeAdhesive tape is peeled offRemove the pad support plate,
peel off the adhesive tape and
apply a small amount of grease to
both sides of the support plate.Remove the pad support plate
and apply a small amount of
grease to both sides of the
support plate.
Check whether or not the pad support plate
and the torque plate are fixed firmly in place
with adhesive tape.
Application
Procedure
Pad Support
PlatesTorque
Plate
Apply Disc Brake Caliper Grease
Pad Support Plates
Page 4532 of 4770

Toyota Supports ASE CertificationPage 1 of 23
EG003-02Title:
READINESS MONITOR DRIVE PATTERNS
Models:
All '96 ± '02
Technical Service
BULLETIN
March 29, 2002
TSB REVISION NOTICE:
The information updated in this TSB is red
and underlined.
The On±Board Diagnostic (OBDII) system is designed to monitor the performance of
emission±related components and report any detected abnormalities in the form of
Diagnostic Trouble Codes (DTCs). Since the various components need to be monitored
during different driving conditions, the OBDII system is designed to run separate
monitoring programs called Readiness Monitors. Many state Inspection and
Maintenance (I/M) programs require that vehicles complete their Readiness Monitors
prior to beginning an emissions test.
The current status of the Readiness Monitors can be seen by using the Toyota Diagnostic
Tester with version 9.0 software (or newer), or a generic OBDII Scantool.
To view the Readiness Monitor status using the Toyota Diagnostic Tester, select ªMonitor
Statusº from the Enhanced OBDII Menu.
A status of ªcompleteº indicates that the necessary conditions have been met to run the
performance tests for the related Readiness Monitor.
The Readiness Monitor will be reset to ªincompleteº if:
ECU has lost power (battery or fuse).
DTCs have been cleared.
The conditions for running the Readiness Monitor have not been met.
In the event that any Readiness Monitor shows ªincomplete,º follow the appropriate
Readiness Monitor Drive Pattern to change the readiness status to ªcomplete.º
Refer to the Readiness Monitor Drive Pattern Application Table to determine which
drive pattern should be followed.
SECTIONPAGE(S)
Readiness Monitor Drive Pattern Application Tables3±9
Readiness Monitor Drive Patterns
1EGR Monitor (All Except 1FZ±FE Engine)10
2EGR Monitor (For 1FZ±FE Engine)11
3Catalyst Monitor (O2S Type)12
4Catalyst Monitor (AF Sensor Type)13
5EVAP Monitor (Internal Pressure Monitor/Non±Intrusive Type)14±15
6EVAP Monitor (Vacuum Pressure Monitor/Intrusive Type)16±17
7EVAP Monitor (Without Leak Detection)18
8EVAP Monitor (For Prius)19±20
9Oxygen Sensor Monitor (Front and Rear O2S System)21
10Oxygen/AF Sensor Monitor (Front AF Sensor and Rear O2S System)22
11Oxygen/AF Sensor Heater Monitor23
All 1996 ± 2002 model year Toyota vehicles.
OP CODEDESCRIPTIONTIMEOPNT1T2
N/ANot Applicable to Warranty±±±±
ENGINE
Introduction
Contents
Applicable
Vehicles
Warranty
Information
Page 4548 of 4770

READINESS MONITOR DRIVE PATTERNS ± EG003-02 RevisedMarch 29, 2002
Page 17 of 23
Drive Pattern Preconditions
The monitor will not run unless:
MIL is OFF.
Fuel level is between 1/2 to 3/4 full (for faster completion)
.
Altitude is 7800 feet (2400 m) or less.*
ECT (Coolant Temp) is between 40F and 95F (4.4C ± 35C).
IAT (Intake Air) is between 40F and 95F (4.4C ± 35C).*
Cold Soak Procedure has been completed.
* For 2002 MY and later vehicles: The readiness test can be completed in cold ambient conditions
(less than 40F / 4.4C) and/or at high altitudes (more than 7800 feet / 2400 m) if the complete drive
pattern (including Cold Soak) is repeated a second time after cycling the ignition OFF.
NOTE:
Before starting the engine, the difference between ECT (Coolant Temp) and IAT (Intake
Air) must be less than 13F (7C). (Refer to Examples 1 and 2 on previous page.)
Drive Pattern Procedure
Connect the OBDII Scantool to DLC3 to check monitor status and preconditions.
Release the pressure in the fuel tank by removing and then reinstalling the fuel tank
cap.
2a. Start the engine and allow it to idle until ECT (Coolant Temp) is 167F (75C) or
greater. (See illustration on previous page.)
2b. Race the engine at 3,000 rpm for approximately 10 seconds. (See illustration on
previous page.)
2c. Allow the engine to idle with the A/C ON (to create a slight load) for 15 ± 50
minutes. (See illustration on previous page.)
NOTE:
If the vehicle is not equipped with A/C put a slight load on the engine by doing the
following:
Securely set the parking brake.
Block the drive wheels with wheel chocks.
Allow the vehicle to idle in drive for 15 ± 50 minutes.
NOTE:
The readiness status may not switch to ªcompleteº after the first drive pattern trip if a
Pending Code has been set (first trip for a two±trip DTC).
Pending Codes are available from the DTC Info Menu in Enhanced OBDII.
Pending Codes indicate a POTENTIAL problem was detected. A second trip is
needed to confirm the DTC prior to diagnosis.
Once a second trip is completed, a current DTC will be stored. Readiness
Monitor
Drive
Patterns:
EVAP
Monitors
(Continued)
Page 4557 of 4770

DIAGNOSTIC TROUBLE CODE P0446 ± EG004-99 Revised June 11, 1999
Page 2 of 2
Repair
Procedure1.Verify that the Purge System is
operating as specified in the Repair
Manual.
2.Raise vehicle on lift to gain access to
the Purge Canister and remove the two
Vacuum Lines indicated in Figure 1.
Save the Metal Clamps from the larger
hoses for reuse.
4.Verify that the Vacuum Hose Assembly
is installed as shown in Figure 3.
5.After lowering vehicle verify that the
Gas Cap is on securely.
Figure 3
Rear of Vehicle
Install the Two Clamps
removed in Step "2" here.Route Larger Hose under
Smaller Vacuum Hose.
Metal Tube attached to
side of Body.
3.Install the New Hose Assembly as
shown in Figure 2.
Reuse the Hose Clamps removed in
Step 2 on the large hose as indicated.Figure 2
Bottom of Vehicle
Drain
Hose
Thin
Hose
Clamp onto
Drain Hose Clamp must be
above Hose and
clamped onto Wire
Harness
Thick Hose to
Canister
Use Metal
Clamps here
Figure 1
Use these two clamps on
the New Hose AssemblyRemove
Page 4576 of 4770

M.I.L. ªONº P0440, P0441 & P0446 ± EG013-02July 12, 2002
Page 2 of 5
Test VSV Operation Using ACTIVE TEST on the Toyota Diagnostic Tester
1. Test operation of the Vapor Pressure Sensor VSV using the Toyota Diagnostic Tester
in ACTIVE TEST (see screen flow in Figure 1).
INJECTOR 0.0ms
IGN ADVANCE 5.0deg
CALC LOAD 0%
MAF 0gm/s
ENGINE SPD 0rpm
COOLANT TEMP 77.0F
INTAKE AIR 87.8F
THROTTLE POS 16%
CTP SW ON
VEHICLE SPD 0MPH
02S B1 S1 0.00V
2: CUSTOMIZE
3: ECU REPROGRAMFUNCTION SELECT FOR
NORTH AMERICA
B
*APPLICATION SELECT*
A
1: DIAGNOSISDIAGNOSTIC MENU
ENGINE
C
PRESS INJ VOL
A/F CONTROL
FUEL PMP SP CTL
A/C CUT SIG
CAN CTRL VSV
EVAP VSV (ALONE)
FUEL PUMP/SPD
LINE PRESS UPSELECT DATA
E
SELECT DATA
D
TANK BYPASS VSVUSER DATA
[ENTER]
F
G
TANK BYPASS VSV OFF
1: OBD/MOBD
3: CARB OBD II
4: BREAK±OUT BOX
5: NVH
6: AUTOPROBE
7: 02 RPM CHECK
8: SNAPSHOT REVIEW
9: SETUP
0: GAS ANALYSIS2: ENHANCED OBD1: DATA LIST
2: DTC INFO
4: SNAPSHOT
5: SYSTEM CHECK
6: RESET MEMORY
7: MONITOR STATUS
8: CHECK MODE
3: ACTIVE TEST
ALL
INJECTOR 0.0ms
IGN ADVANCE 5.0deg
CALC LOAD 0%
MAF 0gm/s
ENGINE SPD 0rpm
COOLANT TEMP 77.0F
INTAKE AIR 87.8F
THROTTLE POS 16%
CTP SW ON
VEHICLE SPD 0MPH
02S B1 S1 0.00V Figure 1: Testing Operation of Vapor Pressure Sensor VSV using ACTIVE TEST
TANK BYPASS VSV ON
NOTE:
Vapor Pressure Sensor VSV is listed as TANK BYPASS VSV on the Diagnostic Tester. Inspection &
Repair
Procedure
Page 4589 of 4770
POOR HEATER PERFORMANCE ± EL007±00 April 14, 2000
Page 2 of 4
A. Pull out the inner cable of the
REC/FRE cable until the link of the
A/C unit contacts the link stopper.
View A
To p
Left Side
RearView A
Link
Should make
contact here.
Link Stopper
B. Set the air intake selector of the
heater control unit all the way to the
ªFRESHº position.
C. Attach the REC/FRE cable to the
heater control unit lever pin and clamp
the outer cable to the secure clamp.
NOTE:
Clamp the cable while pushing the
outer cable to the A/C unit assembly
side. Installation
ProcedureLever
Page 4591 of 4770

POOR HEATER PERFORMANCE ± EL007±00 April 14, 2000
Page 4 of 4
E. Set the temperature selector of the
heater control unit to the ªMAX.
COOLº position.
F. Connect the air mix cable connector
to the air mix link pin on the left side
of the A/C unit and clamp the outer
cable to the secure clamp.
NOTE:
It is unnecessary to push or pull the
outer cable.
Do not bend the cable when setting
the cable.
Do not move the air mix knob until
you are finished clamping the outer
cable.
1. Rotary Knob For Temperature
Control
Operate the temperature control
rotary knob after setting the cables,
check that there is a ªthumpº at the
end of the travel, and no reversing
force at ªMAX. COOLº or ªMAX. HOTº
position.
2. Air Inlet Lever
Operate air inlet lever after setting the
cable and check that there is a ªclickº
at the end of the travel and no
reversing force at ªRECIRCULATEº
and ªFRESHº positions.
3. Blower Switch, Air Flow Mode
Switch & A/C Switch
Operate each switch and make sure
they are operating correctly.
Installation
Procedure
(Continued)
MAX.
COOL
Air
Mix
Link
Inspection
Procedure
Page 4593 of 4770

PROGRAMMING OEM WIRELESS DOOR LOCK REMOTE TRANSMITTERS ± EL008±98 December 4, 1998
Page 2 of 2
The PRG (Program) circuit of the
Wireless Door Lock ECU is grounded to
perform programming. This can be
accomplished at a satellite location, the
Mirror Control Switch (see illustration).
NOTE:
Up to two remotes can be programmed
to operate each vehicle.
1. With the key OUT of the ignition
switch, locate and disconnect the
Mirror Control Switch from the vehicle
harness.
2. Using a suitable jumper wire, connect
terminal number 2, PRG (violet wire)
to terminal number 10, GND
(white/black) of the 10 cavity mirror
control switch connector (illustrated).
The vehicle confirms programming
mode by requesting the power door
locks to lock.
3. Depress, then release, any button on
the remote. The vehicle confirms
registration by requesting the power
door locks to lock once again.
4. To program an additional remote,
repeat step 3.
5. Disconnect the jumper wire to exit
programming mode.
Mirror Control Switch
Programing
Procedure
Mirror Control Switch Connector Program (PRG)Wire HarnessJumper Wire Wireless
Door Lock
E.C.U.PRGViolet
GND
White±Black
Wire Harness