Page 655 of 4770
mm in.
100.39
INSTALLATION
Body Sealer
Butt
Weld
Body Sealer
about 10 mm
Butt
WeldDo not close the
drain hole.
Body Sealer
Cloth Tape
30°
Hemming Tool
1. Before temporarily installing the new parts,
apply body sealer to the reinforcement, side
impact protection beam and back side of the
new parts.
HINT:
1) Apply just enough sealer for the reinforce-
ment and side impact beam to touch the new
panel. Apply sealer evenly around the flange
area, about 10 mm (0.39 in.) from the edge,
as shown.
2) For other sealing points, refer to section AR.
2. Bend the flange hem about 30° with a ham-
mer and dolly, then fasten tightly with a hem-
ming tool.
HINT:
1) Perform hemming in three steps, being care-
ful not to warp the panel.
2) If a hemming tool cannot be used hem with a
hammer and dolly.
BODY PANEL REPLACEMENTRE-33
Page 657 of 4770
mm in.
10
0.39
INSTALLATION
Butt Weld
Body Sealer
Butt Weld
about 10 mm
Body SealerDo not close the
drain hole.
Body Sealer
Cloth Tape
30°
Hemming Tool
1. Before temporarily installing the new parts,
apply body sealer to the reinforcement, side
impact protection beam and back side of the
new parts.
HINT:
1) Apply just enough sealer for the reinforce-
ment and side impact beam to touch the new
panel. Apply sealer evenly around the flange
area, about 10 mm (0.39 in.) from the edge,
as shown.
2) For other sealing points, refer to section AR.
2. Bend the flange hem about 30° with a ham-
mer and dolly, then fasten tightly with a hem-
ming tool.
HINT:
1) Perform hemming in three steps, being careful
not to warp the panel.
2) If a hemming tool cannot be used, hem with a
hammer and dolly.
BODY PANEL REPLACEMENTRE-35
Page 662 of 4770
mm in.
5 0.20
INSTALLATION
[Foamed Material
Application Areas]
Body Sealer
Butt Weld
about 5 mm
[Foamed Material
Application Areas]
Body Sealer
Braze
2. Temporarily install the new parts and check
the fit of the rear door, luggage compartment
door and rear combination light. 1. Before temporarily installing the new parts,
apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 ± 4 mm (0.12 ±
0.16 in.) in diameter.
3) For other sealing points, refer to section AR.
BODY PANEL REPLACEMENTRE-40
Page 666 of 4770
mm in.
50.20
INSTALLATION
Butt Weld
Body Sealer
Butt Weld
Body Sealer
about 5 mm
1. Before temporarily installing the new parts,
apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 ± 4 mm (0.12 ±
16 in.) in diameter.
3) For other sealing points, refer to section AR.
BODY PANEL REPLACEMENTRE-44
Page 673 of 4770
INSTALLATION
1. Temporarily installing the new parts, check
the fit of the luggage compartment door and
rear combination light.
BODY PANEL REPLACEMENTRE-51
Page 685 of 4770
RH:
LH:RH:
LH:
INSTALLATION
Assembly Mark
1. When temporarily installing the new parts,
determine the installation position by the as-
sembly mark. Then, measure each part in ac-
cordance with the body dimension diagram.
BODY PANEL REPLACEMENTRE-63
Page 689 of 4770
INSTALLATION
Body Sealer
Braze
(Both sides)
[Foamed Material
Application Areas]
1. Before temporarily installing the new parts,
apply body sealer to the windshield header
panel, roof panel reinforcement and back
window frame.
HINT: Apply just enough sealer for the new parts
to make contact.
2. Braze the quarter panel connection.
HINT: Before performing these operations, place
a wet rag on the roof panel to protect it from dam-
age.
BODY PANEL REPLACEMENTRE-67
Page 691 of 4770
INSTALLATION
Body Sealer
Braze
(Both sides)
[Foamed Material
Application Areas]
1. Before temporarily installing the new parts,
apply body sealer to the windshield header
panel, roof paneI reinforcement and back
window frame.
HINT: Apply just enough sealer for the new parts
to make contact.
2. Braze the quarter panel connection.
HINT: Before performing these operations, place
a wet rag on the roof panel to protect it from dam-
age.
BODY PANEL REPLACEMENTRE-69