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SA1EA±02
N00191
F06526
BA
FA1615
Matchmarks
SA1443
Matchmarks
SA±8
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
DISASSEMBLY
1. CHECK DRIVE SHAFT
(a) Check to see that there is no remarkable play in the out-
board joint.
(b) Check to see that the inboard joint slides smoothly in the
thrust direction.
(c) Check to see that there is no remarkable play in the radial
direction of the inboard joint.
(d) Check the boots for damage.
2. REMOVE INBOARD AND OUTBOARD JOINT BOOT
CLAMPS
(a) Using pliers, pinch the claw A and B to compress the large
inboard joint boot clamp and remove it.
(b) Using a side cutter, cut the small inboard joint boot clamp
and remove it.
(c) Using a side cutter, cut the 2 outboard joint boot clamps
and remove them.
3. REMOVE INBOARD JOINT SHAFT
(a) Place matchmarks on the tripod, inboard and outboard
joint shafts.
NOTICE:
Do not punch the marks.
(b) Remove the inboard joint shaft from the outboard joint
shaft.
4. REMOVE TRIPOD
(a) Using a snap ring expander, remove the inboard joint side
snap ring.
(b) Using a snap ring expander, temporarily slide the out-
board joint side snap ring toward the outboard joint side.
(c) Place matchmarks on the outboard joint shaft and tripod.
NOTICE:
Do not punch the marks.
(d) Using a brass bar and hammer, remove the tripod from
the outboard joint shaft.
NOTICE:
Do not tap the roller.
(e) Using a snap ring expander, remove the snap ring.
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F01747
Inboard Joint BootOutboard Joint Boot
Vinyl tape
R00764
SA±12
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
4. TEMPORARILY INSTALL OUTBOARD AND INBOARD
JOINT BOOTS AND NEW BOOT CLAMPS
HINT:
Before installing the boots, wrap the spline of the out-
board joint shaft with vinyl tape to prevent the boots from
being damaged.
Before installing the boots, place 3 new clamps to the
small boot ends and large boot end (outboard joint side).
5. INSTALL TRIPOD
(a) Using a snap ring expander, install a new snap ring.
(b) Place the beveled side of the tripod axial spline toward the
outboard joint.
(c) Align the matchmarks placed before removal.
(d) Using a brass bar and hammer, tap in the tripod to the out-
board joint shaft.
NOTICE:
Do not tap the roller.
(e) Using a snap ring expander, install a new snap ring.
6. INSTALL BOOT TO OUTBOARD JOINT
Before assembling the boot, pack the outboard joint and boot
with grease in the boot kit.
Grease capacity (Color = Black):
100 ± 120 g (3.5 ± 4.2 oz.)
7. INSTALL INBOARD JOINT SHAFT TO OUTBOARD
JOINT SHAFT
(a) Pack the inboard joint and boot with grease in the boot kit.
Grease capacity (Color = Yellow ocher):
125 ± 155 g (4.4 ± 5.5 oz.)
(b) Align the matchmarks placed before removal, and install
the inboard joint shaft to the outboard joint shaft.
(c) Temporarily install the boot to the inboard joint shaft.
8. CHECK DRIVE SHAFT LENGTH
(a) Make sure that the 2 boots are on the shaft groove.
(b) Make sure that the 2 boots are not stretched or contracted
when the drive shaft is at standard length.
Drive shaft standard length:
LH609.2 ± 2.0 mm (23.984 ± 0.079 in.)
RH842.9 ± 2.0 mm (33.185 ± 0.079 in.)
Page 3659 of 4592
Toyota Supports ASE CertificationPage 1 of 2
AX001±00Title:
TOYOTA DINGHY" TOWING GUIDE
Models:
All Models
Technical Service
BULLETIN
March 17, 2000
The chart on the next page indicates which Toyota vehicles can be Dinghy towed (towed
with four wheels on the ground) behind a Motorhome.
CAUTION:
Dinghy towing a vehicle behind a Motorhome requires special towing equipment
and accessories. Please see your Motorhome Manufacturer / Service Outlet for
recommended towing equipment.
OP CODEDESCRIPTIONTIMEOPNT1T2
N/ANot Applicable to Warranty ±±±±
ACCESSORIES
Introduction
Warranty
Information
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