Page 484 of 4592
AUTOMATIC TRANSAXLESECOND COAST BRAKE ±
AX±35
(b) Remove the inner spring, plate washer and piston rod.
SECOND COAST BRAKE COMPONENT
INSPECTION
If the lining of the brake band is peeling off or discolored,
or even part of the printed mark is defaced, replace the
brake band.
SECOND COAST BRAKE PISTON
ASSEMBLY
1. SELECT PISTON ROD
If the band is OK but piston stroke not within the standard
value, select a new piston rod.
Piston stroke:
2.0±3.5 mm (0.079±0.138 in.)
There are 2 lengths of piston rod.
Piston rod length:
95.2 mm (3.748 in.)
96.3 mm (3.791 in.)
2. INSTALL PISTON ROD
(a) Install the plate washer and inner spring to the piston rod.
AX02W±03
AX02X±03
Page 531 of 4592
AUTOMATIC TRANSAXLEVALVE BODY ±
AX±82
4. PLACE UPPER VALVE BODY WITH PLATE AND GAS-
KETS ON LOWER VALVE BODY
Hold the upper valve body, plate and gaskets securely so
they do not separate.
Align each bolt hole in the valve bodies with the gaskets
and plate.
5. INSTALL AND FINGER TIGHTEN BOLTS IN UPPER
VALVE BODY TO SECURE LOWER VALVE BODY
Install and finger tighten the 3 bolts.
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 44 mm (1.732 in.)
Bolt B: 16 mm (0.630 in.)
6. INSTALL NO.2 LOWER VALVE BODY COVER GAS-
KETS, PLATE AND 3 CHECK BALLS
(a) Install the 3 check balls into the No.2 lower valve body
cover.
Page 532 of 4592
AUTOMATIC TRANSAXLEVALVE BODY ±
AX±83
(b) Position a new gasket and plate and then another new
gasket.
HINT: Both gaskets are identical.
(c) Install the 2 screws.
8. INSTALL NO.2 LOWER VALVE BODY COVER
(a) Position the No.2 lower valve body cover.
(b) Install and finger tighten the 11 bolts.
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 40 mm (1.575 in.)
Bolt B: 44 mm (1.732 in.)
Bolt C: 14 mm (0.551in.)
9. INSTALL OIL STRAINER AND CHECK VALVE
Install the oil strainer and check valve into the lower valve
body.
Page 533 of 4592
AUTOMATIC TRANSAXLEVALVE BODY ±
AX±84
10. INSTALL LOWER VALVE BODY COVER GASKETS
AND NO.2 PLATE
Position a new gasket and plate and then another new
gasket.
HINT: Both gaskets are identical.
11. INSTALL LOWER VALVE BODY COVER
(a) Position the lower valve body cover.
(b) Install and finger tighten the 5 bolts.
HINT: Each bolt length is indicated below.
Bolt length
Bolt A: 47 mm (1.850 in.)
Bolt B: 14 mm (0.551 in.)
12. INSTALL PRESSURE RELIEF VALVE
13. TIGHTEN BOLTS OF UPPER AND LOWER VALVE BO-
DIES
(a) Tighten the 16 bolts in the lower valve body.
Torque: 6.6 N´m (67 kgf´cm, 58 in.´lbf)
(b) Tighten the 3 bolts in the upper valve body.
Torque: 6.6 N´m (67 kgf´cm, 58 in.´lbf)
14. INSTALL B0 ACCUMULATOR ASSEMBLY
(a) Coat new O±rings with ATF and install them to the piston.
(b) Install the spring and piston into the cylinder.
Spring dimensions
mm (in.)
ColorFree lengthCoil outer diameter
Inner White47.5 (1.870)18.9 (0.744)
Outer None16.3 (0.642)20.7 (0.815)
Page 536 of 4592
AUTOMATIC TRANSAXLEUPPER VALVE BODY ±
AX±87
VALVE BODY SPRINGS SPECIFICATIONS
HINT: During reassembly please refer to the spring specifications above to help discriminate between
the different springs.
Mar
kName (Color)Free Length / Outer Diameter
mm (in.)Total No. of Coils
@@
@@
@:
[c A]
Lock±Up Relay Valve (Yellow)26.8 (1.055) / 10.2 (0.402)10.8
@@
@@
@:
[c B]
B1 Orifice Control Valve (White)24.8 (0.976) / 6.4 (0.252)12.0
@@
@@
@:
[c C]
Throttle Valve (Green)31.5 (1.240) / 7.0 (0.276)11.4
@@
@@
@:
[c D]
Down±Shift Plug (None)15.0 (0.591) / 11.0 (0.433)7.0
AX048±03
Page 540 of 4592
AUTOMATIC TRANSAXLELOWER VALVE BODY ±
AX±91
VALVE BODY SPRINGS SPECIFICATIONS
HINT: During reassembly please refer to the spring specifications above to help discriminate between
the different springs.
Mar
kName (Color)Free Length / Outer Diameter
mm (in.)Total No. of Coils
@@
@@
@:
[c A]
Accumulator Control Valve (Red)25.1 (0.988) / 8.6 (0.339)8.0
@@
@@
@:
[c B]
2±3 Shift Valve (None)28.0 (1.102) / 7.6 (0.299)10.3
@@
@@
@:
[c C]
1±2 Shift Valve (Light Green)29.2 (1.150) / 8.9 (0.350)12.0
@@
@@
@:
[c D]
Reverse Control Valve (White/Purple)38.1 (1.500) / 6.5 (0.256)19.0
AX04B±03
Page 554 of 4592

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±105
9. INSTALL CARRIER COVER
(a) Remove any packing material and be careful not to drop
oil on the contacting surfaces of the carrier cover and
transaxle case.
(b) Apply seal packing to the carrier cover.
Seal packing:
Part No.08826±00090, THREE BOND 1281 or equiva-
lent
HINT: Install the carrier cover within 10 minutes after ap-
plying seal packing.
(c) Install and torque the 11 bolts.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 100 mm (3.937 in.)
Bolt B: 65 mm (2.559 in.)
Bolt C: 75 mm (2.953 in.)
10. ADJUST SIDE BEARING PRELOAD
(a) Remove any packing material on the contacting surfaces
of the LH bearing retainer and transaxle case.
HINT: Do not apply seal packing yet.
(b) Install the LH bearing retainer and torque the 6 bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(c) Snap down the bearings by turning the differential case
several times.
(d) Using a small torque wrench, measure the differential to-
tal preload.
Total preload (at starting):
New bearing
Drive pinion preload plus 0.2±0.4 N´m
(2.5±5.1 kgf´cm, 2.2±3.6 in.´lbf)
Reused bearing
Drive pinion preload plus 0.1±0.2 N´m
(1.3±2.0 kgf´cm, 1.1±1.7 in.´lbf)
If the preload is not within specification, replace the ad-
justing shim in the LH bearing retainer with one of a differ-
ent thickness.
Page 560 of 4592
AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±111
8. INSTALL OVERDRIVE UNIT
(a) Install the overdrive brake apply gasket and overdrive
clutch apply gasket.
(b) Install the overdrive brake drum to the case.
(c) Install the new case gasket to the case.
(d) Make sure that the length from the top surface of the case
to the counter driven gear surface should be about 24 mm
(0.94 in.).
(e) Place the new gasket onto the transaxle case.
(f) Install the overdrive assembly with overdrive case to the
transaxle case.