EGR Gas Temperature
Sensor Connector
Water Bypass Hose
A06657
PS Pressure TubeAir Intake Chamber Stay
V±Bank Cover
VSV Connector
for EGR
Engine WireGasket
No.2 EGR Pipe
Throttle Position
Sensor Connector
Vacuum Hose
EGR Valve Position Brake Booster12 (120,9)
39 (400,29)
Gasket
Sensor Connector
IAC Valve
ConnectorAccelerator Cable
Throttle Cable
Purge Hose
Air Assist Hose Hose Vacuum
Gasket
VSV Connector for ACIS
Engine Coolant
Reservoir Hose
43 (440,32)
ECT Sender
Gauge Connector
ECT Sensor
Connector
Grand Strap
Connector
15 (150,11)
Water Outlet
15 (150,11)
Water Bypass
Hose
Upper Radiator
Hose
Fuel Inlet Hose
Injector Connector Intake Manifold AssemblyRetainer
Heater Hose
Gasket Ignition Coil
Connector
Non±reusable part: Specified torque
N´m (kgf´cm, ft´lbf)
19.5 (200, 14)
No.1 Engine
Hanger
VSV Connector for
EVAP
Ground Cable
PCV Hose Ground Cable
Air Intake Chamber
Assembly
Gasket
High±Tension Cord Set
Spark PlugIgnition Coil
Water Bypass Hose
Ground Strap
DLC1
EM±28
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
1314 Author: Date:
P20049Gasket
A05077
Clamp
Clamp
Clamp
S04786
EM±34
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
1320 Author: Date:
10. REMOVE WATER OUTLET
(a) Disconnect the ECT sender gauge connector.
(b) Disconnect the ECT sensor connector.
(c) Disconnect the ground strap (connector).
(d) Disconnect the radiator hose.
(e) Disconnect the engine coolant reservoir hose.
(f) Remove the 2 bolts, 2 nuts and 2 plate washers.
(g) Disconnect the water bypass hose, and remove the water
outlet.
(h) Remove the 2 gaskets.
11. REMOVE GENERATOR DRIVE BELT
(See page CH±6)
12. REMOVE PS PUMP (See page SR±21)
13. REMOVE IGNITION COILS
14. REMOVE SPARK PLUGS
15. REMOVE TIMING BELT (See page EM±15)
16. REMOVE CAMSHAFT TIMING PULLEYS
(See page EM±15)
17. REMOVE NO.2 IDLER PULLEY (See page EM±15)
18. REMOVE NO.3 TIMING BELT COVER
(a) Disconnect the 3 engine wire clamps from the timing belt
cover.
(b) Remove the 6 bolts and timing belt cover.
19. DISCONNECT ENGINE WIRE PROTECTOR FROM
REAR SIDE
Remove the 2 nuts, and disconnect the engine wire protector
from the RH cylinder head and water inlet.
A05194
L = 133 mm (5.24 in.)
L = 180 mm (7.09 in.)L = 72 mm (2.83 in.)
L = 335 mm (13.19 in.)L = 180 mm
(7.09 in.)
L = Length Join
LineJoin
Line
Z14262New Gasket
A01808
8
6
5
4
3
2
1
9
10
7
11
EM±66
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
1352 Author: Date:
Remove the backing paper from a new gasket and
install the gasket evenly to the part of the timing belt
cover shaded black in the illustration.
NOTICE:
When joining 2 gaskets, do not leave a gap between them.
Cut off any excess gasket.
After installing the gasket, press down on it so that
the adhesive firmly sticks to the timing belt cover.
(b) Install the timing belt cover with the 6 bolts.
Torque: 8.5 N´m (85 kgf´cm, 74 in.´lbf)
(c) Install the 3 engine wire clamps to the timing belt cover.
20. INSTALL NO.2 IDLER PULLEY (See page EM±21)
21. INSTALL CAMSHAFT TIMING PULLEYS
(See page EM±21)
22. INSTALL TIMING BELT (See page EM±21)
23. INSTALL SPARK PLUGS
24. INSTALL IGNITION COILS
25. INSTALL PS PUMP DRIVE BELT
26. INSTALL GENERATOR DRIVE BELT
(See page SR±28)
27. INSTALL WATER OUTLET
(a) Install 2 new gaskets.
(b) Connect the water outlet to the bypass hose.
(c) Install the water outlet with the 2 bolts, 2 nuts and 2 plate
washers. Alternately tighten the bolts and nuts.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
NOTICE:
Do not scratch the seal surface of the water outlet with the
stud bolt.
(d) Connect the ECT sender gauge connector.
(e) Connect the ECT sensor connector.
(f) Connect the ground strap (connector).
(g) Connect the radiator hose.
(h) Connect the engine coolant reservoir hose.
28. INSTALL INTAKE MANIFOLD ASSEMBLY
(a) Install the intake manifold, delivery pipe and injectors as-
sembly with the 9 bolts, 2 plate washers and 2 nuts. Uni-
formly tighten the bolts and nuts, in several passes, in the
sequence shown.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
SF08K±03
B06390
VSV Connector for
EVAP
Ground Cable
PCV Hose
Air Intake Chamber
Assembly
ECT Sensor
Connector ECT Sender
Gauge ConnectorEGR Valve Position
Sensor Connector
IAC Valve
Connector
VSV Connector
for EGR
VSV Connector for ACIS
Engine Wire
Engine Coolant
Reservoir HoseAir Assist Hose
Water Bypass Hose No.2 EGR Pipe
Throttle Position
Sensor Connector
No.1 Engine
HangerBrake Booster
Vacuum Hose Air Intake Chamber Stay
Water OutletPS Pressure Tube
Gasket
19.5 (200, 14)
39 (400, 19)12 (120, 19)
15 (150, 11)
Gasket
43 (440, 32)
Ground Starp
DLC1
Gasket
15 (150, 11)
Grand Strap
Connector
Gasket
39 (400, 29)
V±Bank Cover
Accelerator Cable
Throttle Cable
Air Cleaner
Hose
Purge HoseEGR Gas Temperature
Sensor Connector
Vacuum
HoseWater Bypass Hose
Fuel Inlet Hose
Heater Hose
Intake Manifold Assembly
Injector Connector x 9
Knock Sensor
Connector
Upper Radiator
Hose
Engine
Wire
Band
High±Tension Cord
Set Gasket
: Specified torque
Non±reusable partN´m (kgf´cm, ft´lbf)
Retainer
Knock Sensor
SF±66
± SFI (1MZ±FE)KNOCK SENSOR
1565 Author: Date:
KNOCK SENSOR
COMPONENTS
G
Position of Parts in Engine Compartment
I 1 Idle Air Control Valve
I 2 Ignition Coil and Igniter No.1
I 3 Ignition Coil and Igniter No.2
I 4 Injector No.1
I 5 Injector No.2
I 6 Injector No.3
I 7 Injector No.4
I 8 Intake Air Temp. Sensor
M 1 Manifold Absolute Pressure Sensor
N 1 Noise Filter (Ignition)
O 1 Oil Pressure SW
P 1 Park/Neutral Position SW,A/T Indicator Light SW and
Back±Up Light SW
P 2 Power Steering Oil Pressure SWR 1 Radiator Fan Motor
S 1 Starter
S 2 Starter
T 1 Throttle Position Sensor
V 1 Vehicle Speed Sensor (Combination Meter)
V 2 VSV (EGR)
W 1 Washer Level Warning SW
W 2 Washer Motor
W 3 Water Temp. Sender
W 4 Water Temp. SW No.1
TAILLIGHT
When the light control SW is turned to TAIL or HEAD position. The current flows to TERMINAL 3 of the light failure sensor
through the TAIL fuse.
When the ignition SW is turned on, the current flows from the GAUGE fuse to TERMINAL 8 of the light failure sensor, and
also flows through the rear lights warning light to TERMINAL 4 of the light failure sensor.
TAILLIGHT DISCONNECTION WARNING
With the ignition SW on and the light control SW turned to TAIL or HEAD position, if the taillight circuit is open, the light failure
sensor detects the failure by the change in current flowing from TERMINAL 3 of the light failure sensor to TERMINAL 9, and
the warning circuit of the light failure sensor is activated.
As a result, the current flows from TERMINAL 4 of the light failure sensor to TERMINAL 11 to GROUND and turns the rear
lights warning light on, which remains on until the light control SW is turned off
TAILLIGHT RELAY
5±3 : Closed with the light control SW at TAIL or HEAD position
L3 LIGHT FAILURE SENSOR
4, 8±GROUND : Approx. 12 volts with the ignition SW at ON or ST position
3±GROUND : Approx. 12 volts with the light control SW at TAIL or HEAD position
11±GROUND : Always continuity
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
C10A30J131L132
C12C30J331L232
C1530J631L332
F128J931R733
F228J1231R833
F9A28J25A31R933
F14F28J26B31R1033
I1130J3432
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1B22Cowl Wire and Instrument Panel J/B (Lower Finish Panel)1C22Cowl Wire and Instrument Panel J/B (Lower Finish Panel)
1D22Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)
1J22Cowl Wire and Instrument Panel J/B (Lower Finish Panel)
1S22Floor Wire and Instrument Panel J/B (Lower Finish Panel)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IC236Floor Wire and Instrument Panel Wire (Left Kick Panel)
: GROUND POINTS
CodeSee PageGround Points Location
EB34Left Radiator Side Support
IF36Instrument Panel Brace LH
BK40Under the Left Center Pillar
BM40Back Panel Center
SYSTEM OUTLINE
SERVICE HINTS
ABS
This system controls the respective brake fluid pressures acting on the disc brake cylinders of the right front wheel, left front
wheel and rear wheels when the brakes are applied in a panic stop so that the wheels do not lock. This results in improved
directional stability and steerability during panic braking.
1. INPUT SIGNALS
(1) Speed sensor signal
The speed of the wheels is detected and input to TERMINALS FL+, FR+, RL+ and RR+ of the ABS ECU.
(2) Stop light SW signal
A signal is input to TERMINAL STP of the ABS ECU when the brake pedal is depressed.
2. SYSTEM OPERATION
During sudden braking the ABS ECU has signals input from each sensor, which controls the current to the solenoid inside
the actuator and lets the hydraulic pressure acting on each wheel cylinder escape to the reservoir. The pump inside the
actuator is also operating at this time and it returns the brake fluid from the reservoir to the master cylinder, thus preventing
locking of the vehicle wheels.
If the ABS ECU judges that the hydraulic pressure acting on the wheel cylinder is insufficient, the current on the solenoid is
controlled and the hydraulic pressure is increased. Holding of the hydraulic pressure is also controlled by the ABS ECU, by
the same method as above. Pressure reduction, holding and increase are repeated to maintain vehicle stability and to
improve steerability during sudden braking.
A6, A7 ABS SPEED SENSOR FRONT LH, RH
2±1 : Approx. 1.6 kW (20°C, 68°F)
A19, A20 ABS SPEED SENSOR REAR LH, RH
2±1 : Approx. 1.6 kW (20°C, 68°F)
A14 (B) ABS ECU
(B)13±GROUND : Approx. 12 volts with the ignition SW at ON or ST position
(B) 5±GROUND : Approx. 12 volts with the brake pedal depressed
(B)12, (B) 25±GROUND :
Always continuity
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
A4A28C1230J1231
A5B28D128J2031
A628D230J2231
A728J231J23A31
A13A30J331J24B31
A14B30J6A31S431
A1932J7B31
A2032J931
: RELAY BLOCKS
CodeSee PageRelay Blocks (Relay Block Location)
326Engine Room R/B No.3 (Radiator Upper Support RH)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1C22Cowl Wire and Instrument Panel J/B (Lower Finish Panel)
1D22Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)
1J22Cowl Wire and Instrument Panel J/B (Lower Finish Panel)1R22Cowl Wire and Instrument Panel J/B (Lower Finish Panel)
SYSTEM OUTLINE
SERVICE HINTS
L
CodePart Name Part NumberCodePart Name Part Number
G 2Generator90980±11349
G 3Glove Box Light and SW90980±11098
H 1Headlight LH90980±11314H 2Headlight RH90980±11314
H 3Horn (High)90980±10619H 4Horn (Low)90980±10619
H 5Hazard SW90980±10801
H 6Heated Oxygen Sensor90980±11028
H 7Heater Control SW90980±10799
H 8High Mounted Stop Light90980±11148
I 1Idle Air Control Valve90980±11145
I 2Ignition Coil and Igniter No.190980±11150I 3Ignition Coil and Igniter No.290980±11 150
I 4Injector No.1
I 5Injector No.290980±11153I 6Injector No.390980±11 153
I 7Injector No.4
I 8Intake Air Temp. Sensor90980±11163
I 9Ignition Key Cylinder Light90980±10906
I10Ignition SW90980±11615
I11Integration Relay90980±11107
I12Integration Relay90980±11542
I13Interior Light90980±10121
J 1Junction Connector90980±10803
J 2Junction Connector90980±11542
J 3Junction Connector90980±10803
J 4Junction Connector90980±11542
J 5Junction Connector90980±11502
J 6Junction Connector90980±11661J 7Junction Connector90980±11661
J 8Junction Connector90980±11398
J 9Junction Connector90980±10976
J10Junction Connector90980±11661J11Junction Connector90980±11661
J12Junction Connector90980±10803
J13Junction Connector90980±11661J14Junction Connector90980±11661
J15Junction Connector90980±10803
J16Junction Connector90980±11661J17Junction Connector90980±11661
J18Junction Connector90980±11542J19Junction Connector90980±11542
J20Junction Connector90980±11539
J21Junction Connector90980±11529
J22Junction Connector90980±11502
J23Junction Connector
J24Junction Connector90980±11661J25Junction Connector90980±11661
J26Junction Connector
J27Junction Connector90980±11542
J28Junction Connector90980±11661J29Junction Connector90980±11661
J30Junction Connector90980±10803
J31Junction Connector90980±11661J32Junction Connector90980±11661
J33Junction Connector90980±10803
J34Junction Connector90980±10976
J35Junction Connector90980±10803
K 1Key Interlock Solenoid90980±10825
L 1License Plate Light LH90980±11148L 2License Plate Light RH90980±11148
L 3Light Failure Sensor90980±10803
L 4Luggage Compartment Light90980±11148
L 5Luggage Compartment Light SW90980±11097
M 1Manifold Absolute Pressure Sensor90980±10845
N 1Noise Filter (Ignition)90980±10843
N 2Noise Filter (Rear Window Defogger)90980±11259
O 1Oil Pressure SW90980±11363
O 2O/D Main SW and A/T Shift Lever
Illumination90980±10795
P 1Park/Neutral Position SW,A/T Indicator Light
SW and Back±Up Light SW90980±11332
P 2Power Steering Oil Pressure SW90980±11428
P 3Parking Brake SW90980±10871
P 4Power Outlet90980±10760
P 5Power Window Control SW Front RH90980±10789
P 6Power Window Control SW Rear LH90980±10631P 7Power Window Control SW Rear RH90980±10631
P 8Power Window Master SW and Door Lock
Control SW LH90980±10807
P 9Power Window Motor Front LH
P10Power Window Motor Front RH90980±10860P11Power Window Motor Rear LH90980±10860
P12Power Window Motor Rear RH
P13Pretensioner LH90980±11862P14Pretensioner RH90980±11862
R 1Radiator Fan Motor90980±10928
R 2Radio and Player90980±10996
R 3Radio and Player90980±10997
R 4Rear Window Defogger SW90980±11280
R 5Remote Control Mirror SW90980±11450