Page 3259 of 4592

SS109±02
± SERVICE SPECIFICATIONSSFI (1MZ±FE)
SS±21
184 Author: Date:
SFI (1MZ±FE)
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum301 ± 347 kPa (3.1 ± 3.5 kgf/cm2, 44 ± 50 psi)
Fuel pumpResistance at 20°C (68°F)0.2 ± 3.0 W
InjectorResistance
Injection volume
Difference between each cylinder
Fuel leakage13.4 - 14.2 W
60 ± 73 cm3 (3.4 ± 4.5 cu in.) per 15 sec.
13 cm3 (0.8 cu in.) or less
1 drop or less per 12 minute
MAF meterResistance (THA ± E2) at ±20°C (±4°F)
at 20°C (68°F)
at 60°C (140°F)14.6 ± 17.8 kW
2.21 ± 2.69 kW
0.29 ± 0.35 kW
Throttle bodyThrottle opener setting speed900 ± 1,950 rpm
Throttle
position
sensorResistance
Throttle valve fully closed VTA ± E2
Throttle valve fully open VTA ± E2
± VC ± E2
0.2 ± 6.3 kW
2.0 ± 10.2 kW
2.5 ± 5.9 kW
IAC valveResistance (+B ± RSO or RSC) at cold
at hot17.0 ± 25.0 W
21.5 ± 29.5 W
VSV for EGRResistance at 20°C (68°F)27 ± 33 W
VSV for EVAPResistance at 20°C (68°F)27 ± 33 W
VSV for ACISResistance at 20°C (68°F)33 ± 39 W
VSV for Vapor
Pressure SensorResistance at 20°C (68°F)33 ± 39 W
Vapor
Pressure
SensorPower source voltage4.5 ± 5.5 V
ECT sensorResistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 ± 20 kW
4 ± 7 kW
2 ± 3 kW
0.9 ± 1.3 kW
0.4 ± 0.7 kW
0.2 ± 0.4 kW
EGR gas
temperature
sensorResistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F)64 ± 97 kW
11 ± 16 kW
2 ± 4 kW
A/F sensorHeater coil resistance at 20°C (68°F)
at 800°C (1472°F)0.8 ± 1.4 W
1.8 ± 3.2 W
Heated
oxygen sensorHeater coil resistance at 20°C (68°F)
at 800°C (1472°F)11 ± 16 W
23 ± 32 W
Fuel cut rpmFuel return rpm1,200 rpm
Page 3265 of 4592
SS0AK±03
± SERVICE SPECIFICATIONSLUBRICATION (5S±FE)
SS±27
190 Author: Date:
LUBRICATION (5S±FE)
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 4.3 psi) or more
245 ± 490 kPa (2.5 ± 5.0 kgf/cm2, 36 ± 71 psi)
Oil pumpBody clearance STD
Maximum
Tip clearance STD
Maximum0.10 ± 0.16 mm (0.0039 ± 0.0063 in.)
0.20 mm (0.0079 in.)
0.04 ± 0.16 mm (0.0016 ± 0.0063 in.)
0.20 mm (0.0079 in.)
Page 3267 of 4592
SS07E±01
± SERVICE SPECIFICATIONSLUBRICATION (1MZ±FE)
SS±29
192 Author: Date:
LUBRICATION (1MZ±FE)
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 43 psi) or more
294 ± 539 kPa (3.0 ± 5.5 kgf/cm2, 43 ± 78 psi)
Oil pumpSide clearance STD
Maximum
Body clearance STD
Maximum
Tip clearance STD
Maximum0.030 ± 0.090 mm (0.0012 ± 0.0035 in.)
0.15 mm (0.0059 in.)
0.100 ± 0.175 mm (0.0039 ± 0.0069 in.)
0.30 mm (0.0118 in.)
0.110 ± 0.240 mm (0.0043 ± 0.0094 in.)
0.35 mm (0.0138 in.)
Page 3268 of 4592

SS07F±03
SS±30
± SERVICE SPECIFICATIONSLUBRICATION (1MZ±FE)
193 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pressure switch x Cylinder block131309
No.2 oil pan x Drain plug4546033
Oil pump x Relief valve plug36.837537
Oil pump x Cylinder block 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
Crankshaft position sensor x Oil pump88069 in.´lbf
Oil pan baffle plate x No.1 oil pan88069 in.´lbf
No.1 oil pan x Cylinder block19.520014
No.1 oil pan x Oil pump 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
No.1 oil pan x Rear oil seal retainer88069 in.´lbf
No.1 oil pan x Transaxle37.238027
Oil strainer x Main bearing cap88069 in.´lbf
Oil strainer x Oil pump88069 in.´lbf
No.2 oil pan x No.1 oil pan88069 in.´lbf
Flywheel housing under cover x Transaxle7.88069 in.´lbf
A/C compressor x A/C compressor housing bracket2525018
PS pump x PS pump bracket4344032
PS pump drive belt adjusting strut x PS pump4344032
PS pump drive belt adjusting strut x Oil pump4344032
Exhaust pipe bracket x No.1 oil pan2121015
Page 3292 of 4592

SS0AS±01
SS±54
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A140E)
217 Author: Date:
AUTOMATIC TRANSAXLE (A140E)
SERVICE DATA
Line pressure (Wheel locked)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
363 ± 422 kPa (3.7 ± 4.3 kgf/cm2, 53 ± 61 psi)
618 ± 794 kPa (6.3 ± 8.1 kgf/cm2, 90 ± 115 psi)
735 ± 862 kPa (7.5 ± 8.8 kgf/cm
2, 107 ± 125 psi)
1,373 ± 1,608 kPa (14.0 ± 16.4 kgf/cm2, 199 ± 233 psi)
Engine stall revolution D and R positions2,450 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed A/C OFF and N range750 ± 50 rpm
Throttle cable adjustment
(Throttle valve fully opened)Between boot end face and inner cable stopper
0 ± 1 mm (0 ± 0.04 in.)
Drive plate runoutMax.
Torque converter runout Max.
Torque converter installation distance0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 13.0 mm (0.512 in.)
Differential oil seal drive in depth LH side
RH side2.7 ± 0.5 mm (0.106 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
Shift point
D position
(Throttle valve fully opened) 1 " 2
2 " 3
3 " O/D
O/D " 3
3 " 2
2 " 1
(Throttle valve fully closed) O/D " 3
3 " O/D
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 "1
*1: The maximum vehicle speed for manual shift down when shifting down
from D to 2.
*2: The maximum vehicle speed for manual shift down when shifting down
from 2 to L.
58 ± 63 km/h (36 ± 39 mph)
109 ± 117 km/h (68 ± 73 mph)
145 ± 151 km/h (90 ± 94 mph)
138 ± 146 km/h (86 ± 91 mph)
100 ± 108 km/h (62 ± 67 mph)
51 ± 56 km/h (32 ± 35 mph)
38 ± 43 km/h (24 ± 27 mph)
18 ± 22 km/h (11 ± 14 mph)
58 ± 63 km/h (36 ± 39 mph)
106 ± 114 km/h (66 ± 71 mph)
51 ± 56 km/h (32 ± 35 mph)
47 ± 51 km/h (29 ± 32 mph)
Lock±up point (Throttle valve fully opened)
D position
3rd Gear (O/D main switch OFF)
Lock±up ON
Lock±up OFF
O/D gear
Lock±up ON
Lock±up OFF
67 ± 72 km/h (42 ± 45 mph)
64 ± 69 km/h (40 ± 43 mph)
67 ± 72 km/h (42 ± 45 mph)
64 ± 69 km/h (40 ± 43 mph)
Page 3302 of 4592

SS06L±03
SS±64
± SERVICE SPECIFICATIONSSTEERING
227 Author: Date:
STEERING
SERVICE DATA
ON±VEHICLE INSPECTION
Steering wheel freeplayMaximum30 mm (1.18 in.)
5S±FE Engine :
Drive belt tension New belt95 ± 145 lbf
Drive belt tension Used belt60 ± 100 lbf
1MZ±FE Engine :
Drive belt tension New belt150 ± 185 lbf
Drive belt tension Used belt95 ± 135 lbf
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,845 kPa (80 kgf/cm2, 1,138 psi)
Steering effort at idle speedMaximum5.9 N´m (60 kgf´cm, 52 in.´lbf)
PS VANE PUMP
5S±FE and 1MZ±FE Engines:
Vane pump rotating torqueMaximum0.3 N´m (2.8 kgf´cm, 2.4 in.´lbf)
Oil clearance between pump shaft and bushing STD0.03 ± 0.05 mm (0.0012 ± 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Clearance between the rotor groove and plateMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
NONE14.999 ± 15.001 mm (0.59051 ± 0.59059 in.)
114.997 ± 14.999 mm (0.59043 ± 0.59051 in.)
214.995 ± 14.997 mm (0.59035 ± 0.59043 in.)
314.993 ± 14.995 mm (0.59027 ± 0.59035 in.)
414.991 ± 14.993 mm (0.59020 ± 0.59027 in.)
Spring free lengthMinimum32.3 mm (1.272 in.)
PS GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload (Control valve rotating torque)0.8 ± 1.4 N´m (8 ± 14 kgf´cm, 6.9 ± 12.2 in.´lbf)
Page 3303 of 4592

SS06M±01
± SERVICE SPECIFICATIONSSTEERING
SS±65
228 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel pad set screw (Torx screw)7.17263 in.´lbf
Steering wheel set nut3536026
Intermediate shaft assembly x Control valve shaft3536026
Steering column assembly x Intermediate shaft assembly3536026
Steering column assembly set nut2526019
Turn signal bracket x Column tube77061 in.´lbf
Lower column tube attachment x Column tube1919514
PS VANE PUMP
5S±FE and 1MZ±FE Engines:
Pressure feed tube x Control valve housing 5S±FE Engine32 (25)326 (250)24 (18)
Pressure feed tube x Pressure feed tube 1MZ±FE Engine20 (25)203 (250)15 (18)
Clamp plate set nut 5S±FE Engine101007
Clamp plate set nut 1MZ±FE Engine7.88069 in.´lbf
PS vane pump set bolt A bolt29 (43)293 (440)21 (32)
PS vane pump set bolt B bolt4344032
Oil pressure switch x Union bolt2121015
Union bolt x Pressure feed tube5252538
Vane pump pulley set nut4344032
Front bracket x Rear bracket4344032
Suction port union set bolt131309
Pressure port union8385062
Rear housing set bolt2424017
PS GEAR
Pressure feed tube clamp plate set nut101007
Pressure feed and return tubes x Control valve housing32 (25)326 (250)24 (18)
Stabilizer bar set bolt1919514
PS gear assembly set bolt and nut1811,850134
Turn pressure tube union nut10 (13)102 (130)7 (9)
Tie rod end lock nut7475054
Rack x Rack end60 (83)615 (850)45 (62)
Rack guide spring cap lock nut50 (69)513 (700)37 (51)
Rack housing cap5960043
Selt±locking nut2525018
Control valve housing set bolt1818513
( ): For use without SST
Page 3314 of 4592

SS0AD±04
SS±4
± SERVICE SPECIFICATIONSENGINE MECHANICAL
62 Author: Date:
ENGINE MECHANICAL
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,736 kPa (17.7 kgf/cm2, 252 psi) or more
1,393 kPa (14.2 kgf/cm2, 202 psi)
98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve clearanceat cold Intake
Exhaust
Adjusting shim (for repair part) Shim No.00
Shim No.04
Shim No.08
Shim No.02
Shim No.16
Shim No.20
Shim No.24
Shim No.28
Shim No.32
Shim No.36
Shim No.40
Shim No.44
Shim No.48
Shim No.52
Shim No.56
Shim No.60
Shim No.64
Shim No.68
Shim No.72
Shim No.76
Shim No.800.19 ± 0.29 mm (0.007 ± 0.011 in.)
0.28 ± 0.38 mm (0.011 ± 0.015 in.)
2.000 mm (0.0787 in.)
2.040 mm (0.0803 in.)
2.080 mm (0.0819 in.)
2.120 mm (0.0835 in.)
2.160 mm (0.0850 in.)
2.200 mm (0.0866 in.)
2.240 mm (0.0882 in.)
2.280 mm (0.0898 in.)
2.320 mm (0.0913 in.)
2.360 mm (0.0929 in.)
2.400 mm (0.0945 in.)
2.440 mm (0.0961 in.)
2.480 mm (0.0976 in.)
2.520 mm (0.0992 in.)
2.560 mm (0.1008 in.)
2.600 mm (0.1024 in.)
2.640 mm (0.1039 in.)
2.680 mm (0.1055 in.)
2.720 mm (0.1071 in.)
2.760 mm (0.1087 in.)
2.800 mm (0.1102 in.)
Valve springDeviation Maximum
Free length
Installed tension at 35 mm (1.378 in.)2.0 mm (0.079 in.)
45.9 ± 47.9 mm (1.8071 ± 1.8858 in.)
169 ± 184 N (17.2 ± 18.8 kgf, 37.9 ± 41.4 lbf)
CamshaftCam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust42.21 ± 42.31 mm (1.6618 ± 1.6657 in.)
40.62 ± 40.72 mm (1.5992 ± 1.6031 in.)
42.10 mm (1.6575 in.)
40.51 mm (1.5949 in.)
Piston and
piston ringPiston diameter STD Mark 1
Mark 2
Mark 3
O/S 0.50
Piston oil clearance STD
Maximum
Piston ring groove clearance No.1
No.2
Piston ring end gap STD No.1
No.2
Oil (side rail)
Maximum No.1
No.2
Oil (side rail)86.815 ± 86.825 mm (3.4179 ± 3.4183 in.)
86.825 ± 86.835 mm (3.4183 ± 3.4186 in.)
86.835 ± 86.845 mm (3.4201 ± 3.4205 in.)
87.350 ± 87.380 mm (3.4375 ± 3.4387 in.)
0.175 ± 0.195 mm (0.0068 ± 0.0076 in.)
0.215 mm (0.0085 in.)
0.020 ± 0.070 mm (0.0008 ± 0.0003 in.)
0.020 ± 0.055 mm (0.0008 ± 0.0022 in.)
0.220 ± 0.440 mm (0.0087 ± 0.0173 in.)
0.600 ± 0.820 mm (0.0177 ± 0.0322 in.)
0.100 ± 0.470 mm (0.0039 ± 0.0185 in.)
1.04 mm (0.0409 in.)
1.42 mm (0.0559 in.)
1.07 mm (0.0421in.)