1999 NISSAN PRIMERA power steering

CAUTION:
IAfter removing timing chain, do not turn crankshaft and
camshaft separately, or valves will strike piston heads.
IWhen installing chain tensioner, oil seals, or other sliding
parts, lubricate contacting surfaces with new engine oil.
IApply new engine oil to bolt threads and seat surfaces
when installing camshaft sprocket and crankshaft pulley.
IWhen removing oil pump assembly, remove camshaft
position sensor (PHASE), then remove timing chain from
engine.
IBe careful not to damage sensor edges.
RemovalNCEM00121. Drain engine coolant from radiator and cylinder block.
Be careful not to spill coolant on drive belts.
2. Release fuel pressure.
Refer to EC section (ªFuel Pressure Releaseº, ªBASIC SER-
VICE PROCEDUREº).
3. Remove the following belts.
IPower steering pump drive belt
IAlternator drive belt
4. Remove power steering pulley and pump with bracket.
5. Remove front right-side wheel.
6. Remove front right-side splash cover.
7. Remove front undercovers.
8. Remove front exhaust tube.
9. Remove vacuum hoses, fuel hoses, and so on.
10. Remove ignition coils.
11. Remove cylinder head front mounting bracket.
12. Remove rocker cover bolts in numerical order as shown in the
figure.
13. Remove spark plugs.
SEM869F Drain plug
SEM870F Ignition coil
Engine front
SEM871F Remove in numerical order.
TIMING CHAINQG
Components (Cont'd)
EM-20

31. Remove engine front mounting bracket.
32. Remove water pump pulley and water pump.
33. Remove front cover bolts and front cover as shown.
H1: Located on water pump
H2: Located on power steering pump adjusting bar
IInspect for oil leakage at front oil seal. Replace seal if oil leak
is present.
34. Remove timing chain.
35. Remove oil pump drive spacer.
36. Remove chain guides.
37. Remove crankshaft sprocket.
38. Remove O-rings from cylinder block and front cover.
39. Remove cylinder block dowels by using locking pliers for easy-
to-install front cover.
IDo not hit dowels because cylinder block may be cracked.
SEM882F Engine front
mounting bracket
SEM883F
SEM884FTiming
chain
Chain
guides
Crankshaft
sprocket
Oil pump
drive spacerO-rings
SEM897F O-rings
SEM944F Locking pliers
Cylinder block dowels
TIMING CHAINQG
Removal (Cont'd)
EM-23

27. Install rocker cover and tighten bolts in numerical order as
shown in the figure.
28. Install spark plugs.
29. Install ignition coils.
30. Install engine front mounting.
31. Install front exhaust tube.
32. Install front undercover.
33. Install front right splash cover.
34. Install front right wheel.
35. Install power steering pulley and pump with bracket.
To check power steering fluid, refer to MA section (ªChecking
Power Steering Fluid and Linesº, ªCHASSIS AND BODY
MAINTENANCEº).
36. Drive belts.
For adjusting drive belt deflection, refer to MA section (ªCheck-
ing Drive Beltsº, ªENGINE MAINTENANCEº).
37. Reinstall parts in reverse order of removal.
SEM908F Tighten in numerical order
TIMING CHAINQG
Installation (Cont'd)
EM-28

ReplacementNCEM0015VALVE OIL SEALNCEM0015S011. Remove rocker cover.
2. Remove camshaft.
3. Remove valve spring. Refer to EM-34.
4. Remove valve oil seal with Tool.
Piston concerned should be set at TDC to prevent valve from
falling.
5. Apply new engine oil to new valve oil seal and install it with
Tool.
FRONT OIL SEALNCEM0015S021. Remove the following parts:
IEngine under cover
IRH engine side cover
IGenerator and power steering drive belts
ICrankshaft pulley
2. Remove front oil seal from front cover.
IBe careful not to scratch front cover.
3. Apply new engine oil to new oil seal and install it using a suit-
able tool.
IInstall new oil seal in the direction shown.
SEM909F KV10107902
SEM910F 13.5 
0.3 mm
(0.531 
0.012 in)
KV10115600
SEM911F Front oil seal
SEM715A Engine
outside
Dust seal lip Engine
inside
Oil seal lip
SEM912F Suitable tool
OIL SEALQG
Replacement
EM-29

8. Install chain tensioner.
IBefore installing chain tensioner, insert a suitable pin into
pin hole of chain tensioner.
IAfter installing chain tensioner, remove the pin.
9. Install timing chain guide.
10. Install cylinder head front cover.
IApply liquid gasket to cylinder head front cover.
IUse Genuine Liquid Gasket or equivalent.
11. Install camshaft position sensor (PHASE).
12. Before installing rocker cover, apply a continuous bead of li-
quid gasket to mating surface of cylinder head.
13. Install rocker cover and tighten bolts in numerical order as
shown in the figure.
14. Install spark plugs.
15. Install ignition coils.
16. Install intake manifold rear supports.
17. Install front exhaust tube.
18. Install front undercover.
19. Install air duct to intake manifold collector.
20. Install power steering pulley and pump with bracket.
To check power steering fluid, refer to MA section (ªChecking
SEM907F Chain guide
Stopper pin Chain tensioner
SEM887F Cylinder head front cover
2.0 -
3.0 mm
(0.079 -
0.118 in) dia.
SEM889F Camshaft position
sensor (PHASE)
O-ring
SEM888F Liquid gasket
3 mm (0.12 in) dia.
Cylinder head
Cylinder head front cover
SEM908F Tighten in numerical order.
CYLINDER HEADQG
Installation (Cont'd)
EM-46

Power Steering Fluid and Linesº, ªCHASSIS AND BODY
MAINTENANCEº).
21. Drive belts.
For adjusting drive belt deflection, refer to MA section (ªCheck-
ing Drive Beltsº, ªENGINE MAINTENANCEº).
22. Reinstall parts in reverse order of removal.
CYLINDER HEADQG
Installation (Cont'd)
EM-47

WARNING:
IPosition vehicle on a flat and solid surface.
IPlace chocks at front and back of rear wheels.
IDo not remove engine until exhaust system has com-
pletely cooled off, otherwise, you may burn yourself
and/or fire may break out in fuel line.
IBefore disconnecting fuel hose, release pressure.
Refer to EC section (ªFuel Pressure Releaseº, ªBASIC
SERVICE PROCEDUREº).
IBe sure to lift engine and transaxle in a safe manner.
IFor engines not equipped with engine slingers, attach
proper slingers and bolts described in PARTS CATALOG.
CAUTION:
IWhen lifting engine, be sure to clear surrounding parts.
Use special care near accelerator wire casing, brake lines
and brake master cylinder.
IWhen lifting the engine, always use engine slingers in a
safe manner.
IWhen removing drive shaft, be careful not to damage
grease seal of transaxle.
IBefore separating engine and transaxle, remove crank-
shaft position sensor (POS) from the cylinder block
assembly.
IAlways be extra careful not to damage edge of crankshaft
position sensor (POS), or signal plate teeth.
Engine cannot be removed separately from transaxle. Remove
engine with transaxle as an assembly.
REMOVALNCEM0022S011. Drain coolant from radiator and cylinder block. Refer to (LC)
section (ªChanging Engine Coolantº, ªENGINE MAINTE-
NANCEº).
2. Drain engine oil.
3. Remove battery.
4. Remove coolant reservoir tank and bracket.
5. Remove drive belts.
6. Remove generator and air conditioner compressor from
engine.
7. Remove power steering oil pump from engine and position
aside.
Power steering oil pump does not need to be disconnected
from power steering tubes.
ENGINE REMOVALQG
Removal and Installation (Cont'd)
EM-49

p1Oil filler cap
p2Rocker cover
p3PCV valve
p4Camshaft position sensor, ignition
coil and power transistor built into
distributor
p5Intake manifold supports
p6Knock sensor
p7Oil filter bracket
p8Oil catcher
p9Oil filter
p10Water pipe assembly
p11Thermostat housing
p12Air relief plug
p13Thermostat
p14Water inlet
p15Starter motor
p16Power steering oil pump adjusting
bar
p17Power steering oil pump bracket
NEM373
SEC. 130×140×150×210×211×221
.41-52
(4.2 - 5.3,
30 - 38)Insulator
21-26
(2.1 - 2.7,
15 - 20)
18-21
(1.8 - 2.1,
13 - 15)
16-21
(1.6 - 2.1, 12 - 15)
45-60
(4.6 - 6.1,
33 - 44)
16-21
(1.6 - 2.1, 12 - 15)
16 - 19 (1.6 - 1.9, 12 - 14)Gasket
13 - 16 (1.3 - 1.6, 9 - 12)
Gasket
Gasket
Washer
6.3 - 8.3
(0.64 - 0.85, 55.6 - 73.8)
Refer to ªInstallationº
in ªTIMING CHAINº.
6.3 - 8.3
(0.64 - 0.85, 55.6 - 73.8)
16-22
(1.6 - 2.2,
12 - 16)
.16-22
(1.6 - 2.2, 12 - 16)
16-21
(1.6 - 2.1,
12 - 15)
6.3 - 8.3
(0.64 - 0.85,
55.6 - 73.8)
16 - 21 (1.6 - 2.1, 12 - 15)
16-19
(1.6 - 1.9, 12 - 14)
15-21
(1.5 - 2.1,
11 - 15)
3.7 - 5.0
(0.38 - 0.51, 33.0 - 44.3)
N´m (kg-m, ft-lb)
N´m (kg-m, in-lb)
Apply liquid gasket.Oil seal
: Do not re-use.
: Lubricate with new engine oil.
: Refer to LC section.
(ªThermostatº, ªENGINE COOLING SYSTEMº).
H
H
H
16-21
(1.6 - 2.1,
12 - 15)
OUTER COMPONENT PARTSSR20DE
EM-66