1999 LAND ROVER DISCOVERY Workshop Manual

SEATS
76-5-20 REPAIRS
Cover - cushion - front seat
$% 78.30.01/81
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Place seat on a suitable work bench.
3.Remove 2 screws securing outer edge trim
casing to seat frame.
4.Remove trim casing.
5.Release inner edge trim casing from seat
frame.
6.Remove trim casing.
7.Position seat upside down on table.
8.Release clip securing front edge of cushion
cover to seat frame.
9.Release clips securing side edges of cushion
cover to seat frame. 10.Release clip securing lower edge of squab
cover to seat frame.
11.Remove 2 end clips securing rear edge of
cushion cover to seat frame.
12.Release main central clip securing rear edge of
cushion cover to seat frame.
13. Models with seat heaters: Disconnect seat
heater multiplug.
14.Release bonded rear edge of cushion from
seat frame.
15.Remove seat cushion and cover assembly.
16.Release outer edges of cover from cushion to
gain access to hog rings.
17.Remove 12 hog rings securing cover to
cushion.
18.Remove cover.

SEATS
REPAIRS 76-5-21
Refit
1.Fit cover to cushion.
2.Fit and clamp hog rings securing cover to
cushion.
3.Fit outer edges of cover over cushion.
4.Fit cushion and cover assembly to seat frame.
5. Models with seat heaters: Connect seat
heater multiplug.
6.Secure rear edge of cushion cover with clip.
7.Fit end clips over rear edge of cushion cover.
8.Secure lower edge of squab cover to seat
frame.
9.Secure edges of cushion cover with clips.
10.Secure front edge of cushion cover with clip.
11.Position seat correct way up on work bench.
12.Secure inner edge trim casing to seat frame.
13.Fit outer edge trim casing to seat frame and
secure with screws.
14.Fit front seat.

+ SEATS, REPAIRS, Seat - front.
Heating element - cushion - front seat
$% 78.30.24
Remove
1.Remove front seat cushion cover.

+ SEATS, REPAIRS, Cover - cushion
- front seat.
2.Carefully release heating element from
cushion pad, ensuring adhesive does not tear
cushion pad.
Refit
1.Ensure cushion pad is free of adhesive.
2.Remove adhesive cover from new heating
element, position element and secure to
cushion pad.
3.Fit front seat cushion cover.

+ SEATS, REPAIRS, Cover - cushion
- front seat.

SEATS
76-5-22 REPAIRS
Cover - cushion - rear seat
$% 78.40.04
Remove
1.Remove rear seat.

+ SEATS, REPAIRS, Seat - rear.
2.Remove 17 studs securing cushion under tray
and remove tray.
3.Release cushion from 11 hooks at rear of
frame.
4.Remove 2 spring clips securing cushion.
5.Release 8 side clips securing cushion, release
and remove cushion assembly. 6.Push 2 retaining bars through pad.
7.Release cushion from sides of pad to access
hog rings.
8.Remove 33 hogs rings and remove cushion
from pad.
Refit
1.Position cushion to pad and secure with hog
rings.
2.Push retaining bars through pad and fit cover to
sides of pad.
3.Position cushion assembly to frame and
secure side clips.
4.Fit spring clips and secure to hooks at rear of
frame.
5.Position under tray and secure with studs.
6.Fit rear seat.

+ SEATS, REPAIRS, Seat - rear.

SEATS
REPAIRS 76-5-23
Bladder - lumbar support
$% 78.60.01
Remove
1.Remove squab cover.

+ SEATS, REPAIRS, Cover - squab -
front seat.
2.Disconnect lumbar support pump multiplug.
3.Release lumbar support pump from bladder
retainers.
4.Release bladder from 8 retainers and remove
bladder and lumbar support pump.
5.Collect bladder retainers.
Refit
1.Position bladder retainers to seat frame.
2.Position bladder and secure to bladder
retainers
3.Position pump in bladder retainers and
connect multiplug.
4.Fit squab cover.

+ SEATS, REPAIRS, Cover - squab -
front seat.
Motor - fore and aft - front seat
$% 78.70 25
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Disconnect multiplug from fore and aft motor.
3.Remove Allen screw securing RH screw
thread to seat frame.
4.Remove 2 retainers from RH fore and aft
gearbox roll pin. Remove roll pin.
5.Remove spacers.
6.Position RH screw thread retainer clear of seat
frame and remove fore and aft motor.
Refit
1.Clean gearbox and motor drive tube.
2.Position motor drive tube to LH gearbox and
align fore and aft motor to seat frame.
3.Fit new gearbox spacers, roll pin and retainers.
4.Align RH screw thread retainer to seat frame
and secure with Allen screw.
Ensure retainer is correctly aligned or
damage may occur when seat motor is
operated.
5.Connect fore and aft motor multiplug.
6.Fit front seat.

+ SEATS, REPAIRS, Seat - front.

SEATS
76-5-24 REPAIRS
Motor - rise and fall - front seat
$% 78.70.27
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Disconnect multiplug from rise and fall motor.
3.Remove retainers from roll pins.
4.Using a suitable drift remove roll pins securing
rise and fall motor and operating lever to seat
frame.
5.Remove rise and fall motor.
Refit
1.Position and align rise and fall motor to seat
frame.
2.Fit new roll pins to secure rise and fall motor
and operating lever.
3.Fit new retainers to roll pins.
4.Connect multiplug to rise and fall motor.
5.Fit front seat.

+ SEATS, REPAIRS, Seat - front.
Motor - tilt - front seat
$% 78.70.29
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Disconnect multiplug from tilt motor.
3.Remove 2 retainers and 'C' clip from roll pins
securing tilt motor.
4.Using a suitable drift remove roll pins securing
tilt motor and operating lever to seat frame.
5.Remove tilt motor.
Refit
1.Position and align tilt motor to seat frame.
2.Fit new roll pins to secure motor and operating
arm.
3.Fit new retainers and 'C' clip to roll pins.
4.Connect multiplug to tilt motor.
5.Fit front seat.

+ SEATS, REPAIRS, Seat - front.

SEATS
REPAIRS 76-5-25
Motor - recline
$% 78.70.34
Remove
1.Remove squab cover.

+ SEATS, REPAIRS, Cover - squab -
front seat.
2.Disconnect recline motor multiplug.
3.Remove 2 bolts securing recline motor and
remove motor.
Refit
1.Position recline motor and ensure gear and
gear spigot are engaged.
2.Fit and tighten bolts securing recline motor to
frame.
3.Connect recline motor multiplug.
4.Fit squab cover.

+ SEATS, REPAIRS, Cover - squab -
front seat.
Switch - electric seats
$% 78.70.88
Remove
1.Release switch from centre console.
2.Pull the connector retaining bar outwards to the
limit of its travel and carefully disconnect the
connector from the switch.
Refit
1.Connect multiplug to rear of switch and slide
the retaining bar fully home.
2.Fit switch to centre console.

SEATS
76-5-26 REPAIRS
Cable - rear squab latch
$% 78.80.04
Remove
1.Remove rear seat squab latch mechanism.

+ SEATS, REPAIRS, Latch - rear seat.
2.Remove rear seat squab release cable.
Refit
1.Position seat release cable.
2.Fit latch assembly.

+ SEATS, REPAIRS, Latch - rear
seat.A
Latch - rear seat
$% 78.80.12
Remove
1.Remove 3 screws securing seat end cover and
remove from seat assembly.
2.Carefully release 11 clips securing seat
assembly backboard.
3.Remove seat assembly backboard.

SEATS
REPAIRS 76-5-27
4.Release outer cable from seat frame bracket
and disconnect inner cable from lower
quadrant.
5.Carefully release 2 clips securing seat latch to
housing.
6.Compress spring to access release cable,
disconnect cable nipple from latch and remove.
7.Remove 2 screws securing squab release latch
housing to seat assembly.
8.Remove squab latch housing from seat
assembly.
9.Remove cable assembly from squab latch
housing.Refit
1.Fit and secure seat squab release cable to
latch housing.
2.Fit and secure cable and latch housing to seat
assembly with screws.
3.Connect inner cable to lower quadrant.
4.Clip outer cable into seat frame bracket.
5.Fit and secure rear seat back board.
6.Fit and secure seat end cover with screws.