Page 1433 of 1529

HARNESSES
86-7-28 REPAIRS
50.Feed harness through to front panel.
51.Secure fog lamp multiplug.
52.Connect headlamp level motor, headlamp and
side lamp multiplugs.
53.Fit indicator lamp.
+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
54.Secure harness to RH front panel.
55.Connect cooling fan and horn multiplug.
56.Secure harness to lower support rail.
57.Connect receiver drier and air temperature
sensor multiplugs.
58.Fit front bumper.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.
59.Fit battery tray.
60.Fit air filter assembly.
+ ENGINE MANAGEMENT SYSTEM -
V8, REPAIRS, Air cleaner assembly.
61.Position both lower 'A' post trims and secure
with studs.
62.Fit heater assembly.
+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models with
air conditioning.
+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models
without air conditioning.
Harness - main - DVD unit
$% 86.70.25
Remove
1.Remove battery cover and disconnect the
battery earth lead.
2.Remove CD switch box.
+ IN CAR ENTERTAINMENT,
REPAIRS, Switch box - CD/DVD player.
3.Remove DVD player unit.
+ IN CAR ENTERTAINMENT,
REPAIRS, DVD screen/player unit.
4.Release screw covers, remove 4 screws and
remove front and rear grab handles from
drivers side.
Page 1434 of 1529
HARNESSES
REPAIRS 86-7-29
5.Carefully release 'A' post upper finisher from
drivers side.
6.Disconnect tweeter multiplug and remove 'A'
post finisher.
7.Collect finisher securing clips.8.Remove 3 screws securing drivers side sun
visor and release sun visor.
9.Disconnect multiplug and remove sun visor.
10.Remove 3 screws securing drivers side corner
of stowage pocket to roof panel.
Page 1435 of 1529
HARNESSES
86-7-30 REPAIRS
11.Release front door seal for access to drivers
side 'A' post lower finisher.
12.Remove 2 fixings and remove 'A' post lower
finisher from drivers side.
13.Release drivers side front and rear door
aperture seals from upper flanges for access to
'B' post upper finisher.
14.Release upper finisher from 'B' post.15.Release multiplug from DVD unit mounting
bracket.
16.Release 2 harness retaining clamps on 'A' post.
Page 1436 of 1529

HARNESSES
REPAIRS 86-7-31
17.Disconnect DVD main harness multiplug from
vehicle fuse box link harness.
18.Remove DVD main harness from above
headlining and from fascia.
Refit
1.Fit DVD main harness to fascia and above
headlining.
2.Connect DVD main harness multiplug to
vehicle fuse box link harness.
3.Secure harness behind clamps at 'A' post and
multiplug to DVD unit mounting bracket.
4.Fit upper finisher to 'B' post.
5.Fit 'A' post lower finisher and secure with
fixings.
6.Fit seals to front and rear door apertures.
7.Fit screws to secure stowage pocket.
8.Position sun visor and connect multiplug.
9.Fit sun visor and secure with screws.
10.Fit finisher securing clips to 'A' post.
11.Position 'A' post upper finisher and connect
tweeter multiplug.
12.Fit 'A' post upper finisher.
13.Fit grab handles, tighten screws and fit screw
covers.
14.Fit DVD player unit.
+ IN CAR ENTERTAINMENT,
REPAIRS, DVD screen/player unit.
15.Fit CD switch box.
+ IN CAR ENTERTAINMENT,
REPAIRS, Switch box - CD/DVD player.
16.Connect battery earth lead, fit and secure
battery cover.
Page 1437 of 1529

HARNESSES
86-7-32 REPAIRS
Harness - link - CD/DVD switch box
$% 86.70.26
Remove
1.Remove battery cover and disconnect the
battery earth lead.
2.Remove centre console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - automatic
models.
3.Remove 3 fasteners and release drivers side
lower closing panel.
4.Release diagnostic socket and remove closing
panel.
5.Rotate turnbuckles and lower fuse box access
panel.6.Disconnect 2 CD switch box link harness
multiplugs from vehicle main harness.
7.Disconnect link harness multiplug from CD
switch box.
8.Remove 3 cable ties securing CD switch box
link harness to fascia support bracket and
remove harness.
Refit
1.Fit CD switch box link harness and connect
multiplugs to vehicle main harness.
2.Connect link harness multiplug to CD switch
box.
3.Align CD switch box link harness to fascia
support bracket and secure with cable ties.
4.Close and secure fuse box access panel.
5.Position fascia closing panel and fit diagnostic
socket.
6.Fit closing panel and secure with fasteners.
7.Fit centre console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - automatic
models.
8.Connect battery earth lead, fit and secure
battery cover.
M86 6027
Page 1438 of 1529
DRIVING AIDS
DESCRIPTION AND OPERATION 86-8-1
DRIV ING AIDS DESCRIPTION AND OPERAT ION
Park Distance Control – Component
Location
1Park Distance Control (PDC) Switch
2PDC ECU
3PDC sounder4Mounting bracket
5PDC sensor
Page 1439 of 1529
DRIVING AIDS
86-8-2 DESCRIPTION AND OPERATION
Park Distance Control – Control Diagram
A = Hardwired
Page 1440 of 1529
DRIVING AIDS
DESCRIPTION AND OPERATION 86-8-3
1PDC sounder
2PDC switch
3Fusible link
4Ignition switch
5Fuse
6PDC ECU
7PDC sensors