1998 MITSUBISHI LANCER EVOLUTION IV Workshop Manual

EXTERIOR – Aero Parts 51-9
AERO PARTS
REMOVAL AND INSTALLATION
1
23
4
Insert bolt mounting locations
Double-sided adhesive tape: SUMITOMO 3M 4211 or equivalent (thickness: 1.2 mm)
Primer: SUMITOMO 3M 8107 PP parts primer4 1
Front air dam removal steps
1. Brake duct
AA2. Front air damSide air dam removal
AA4. Side air dam
Rear air dam removal steps
3. Rear air dam

EXTERIOR – Aero Parts 51-10
5
67
Unit: Nm {kgf
m}
5 {0.5}
Double-sided adhesive tape:
Commercially available product (thickness: 2.0 mm)
5 {0.5}
Rear spoiler removal steps
AA5. Rear spoiler
6. High-mount stop lamp undercover
7. High-mount stop lampNOTE
The conventional service points apply for removal and
installation.

EXTERIOR – Rear Fender Garnish 51-11
REAR FENDER GARNISH
REMOVAL AND INSTALLATION
1
23
45
6
NOTE
The parts marked with are plastic clips.
Double-sided adhesive tape: SUMITOMO 3M 4213 or equivalent (thickness: 0.8 mm)
Primer: SUMITOMO 3M 8107 PP parts primer
Section A-A, B-B6
4
4, 63
Rear door garnish removal steps
1. Clip
AA2. Rear door garnish assembly
3. Protector
4. Rear door garnishQuarter garnish removal steps
AA5. Quarter garnish assembly
3. Protector
6. Quarter garnish
NOTE
The same service points as those for aero parts apply for
removal and installation.

EXTERIOR – Water Spray 51-12
WATER SPRAY
REMOVAL AND INSTALLATION
1 2
3 4
5
6
6
1. Water spray switch
Removal steps

Front bumper (Refer to P.51-3.)
2. Washer tank3. Washer motor
4. Water spray motor
5. Water spray hose
6. Water spray nozzle
INSPECTION
WATER SPRAY SWITCH CONTINUITY CHECK
Switch positionTerminal No.
12
ON
OFF

EXTERIOR – Intercooler & Radiator Water Spray System 51-13
INTERCOOLER & RADIATOR WATER SPRAY SYSTEM

REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation

Front Bumper Removal and Installation
(Refer to P.51-4.)
12 3
4
567
89
Unit: Nm {kgf
m}
2.5 {0.25}
2.5 {0.25}
1 5
55
5 5
54
4
22
1
4
45
4 4
4 4
5
3
1
2
1. Clamp
2. Water spray nozzle
3. Water spray nozzle bracket
A4. Water spray hose
5. Joint
A6. ClipWater spray motor removal steps
7. Washer tank
8. Water spray hose
9. Water spray motor
NOTE
The conventional service procedures apply for the water
spray switch.

EXTERIOR – Intercooler & Radiator Water Spray System 51-14
INSTALLATION SERVICE POINT
ACLIP / WATER SPRAY HOSE INSTALLATION
(1) Tape clips as illustrated.
(2) Tape the water spray hose as illustrated.
(3) Insert the clips positively into the mounting holes.
Washer
tank side
TapeConnect to radiator nozzle (RH).
Tape (secures three water hoses together)
Tape
Tape
Tape Tape so that the
clip faces toward
the front of vehicle.Connect to intercooler
nozzle (RH).
Connect to intercooler
nozzle (LH).
Tape so that the clip faces
toward the front of vehicle.Connect to radiator
nozzle (LH).
Section A – A Section B – B
Tape and secure so that the two
thin water spray hoses are located
above the thick water spray hose.Tape and secure so that the thin
water spray hose is located above
the thick water spray hose.
To intercooler
nozzle (RH)To intercooler
nozzle (LH)

Unit: mm
Fixing rangeFixing range
330 ± 550 ± 5+10
060
+10
050
60 ± 5

EXTERIOR – Mark 51-15
MARK
REMOVAL AND INSTALLATION
3
2 1
A1. EVOLUTION-V mark (side)
A2. brembo mark
A3. EVOLUTION-V mark (rear)NOTE
The mark “brembo” represents an Italian disc brake
maker, whose disc brakes are used both in front and rear
on EVOLUTION-V.
INSTALLATION SERVICE POINT
AMARK INSTALLATION
Installation positions
The dimension up to the cutout in decal (A in fig.) is the same as the dimension from the mounting
reference line (A’ in fig.). Use this dimension as a guideline to determine the mounting position. (A =
A’)
1. EVOLUTION-V MARK (SIDE)
Body press lineApplication tape edge
Rear door garnish edge line
Rear door opening line 176 mm

EXTERIOR – Mark 51-16
2. brembo MARK
Application tape edge
Rear bumper lineTrunk lid opening line
3. EVOLUTION-V MARK (REAR)
Trunk lid opening line
Rear bumper line
(2) Installation procedure
1. Using unleaded gasoline, degrease the surface of the body on which the marks are mounted.
2. Peel off the release paper from the back side of the mark and affix the mark, ensuring the specified
dimensions are met.
Caution
(1) Perform the procedure in a dust-free place with an ambient temperature ranging from
20 to 38C.
(2) If the ambient temperature is below 20C, heat the mark and mounting position to 20
to 30C.
(3) Be sure to press each mark positively, as a low pressure results in the mark being
separated easily.