1998 MITSUBISHI LANCER EVOLUTION IV Workshop Manual

51-1
EXTERIOR
CONTENTS
SPECIAL TOOLS 2. . . . . . . . . . . . . . . . . . . . . . . .
FRONT BUMPER 2. . . . . .
FRONT BUMPER 4. . . . . . .
REAR BUMPER 6. . . . . . . .
AERO PARTS 7. . . . . . . . .
AERO PARTS 8. . . . . . . . . . REAR FENDER GARNISH
11. . . . . . . . . . . . . . . . . . . . . . .
WATER SPRAY 12. . . . . .
INTERCOOLER & RADIATOR WATER
SPRAY SYSTEM 13. . . . .
MARK 15. . . . . . . . . . . . . . .

EXTERIOR – Special Tools / Front Bumper 51-2
SPECIAL TOOLS
ToolNumberNameUse
MB990784Ornament removerRemoval of front bumper and rear bumper
FRONT BUMPER
REMOVAL AND INSTALLATION
Front bumper assembly

EXTERIOR – Front Bumper 51-3
DISASSEMBLY AND REASSEMBLY
12
3
4
5
67 8
910
11
1213
14 15
1617 6 5
7
4
Disassembly steps

Front air dam (Refer to P.51-7.)

Brake duct (Refer to P.51-7.)
1. License plate bracket
2. mark
3. Bumper center stay
4. Bumper center stay

5. Bumper net (side)
6. Fog lamp cover

7. Fog lamp8. Bumper bolt plate
A9. Clip
10. Bumper upper reinforcement
11. Grille net
12. Bumper lower reinforcement
13. Bumper reinforcement
14. Bumper center net
15. Water spray hose assembly
16. Water spray nozzle
17. Bumper face
DISASSEMBLY SERVICE POINT
ACLIP REMOVAL
(1) Using the special tool, raise the pin at the center of the
clip.
(2) Remove the clip.
Pin
Clip
MB990784
MB990784

EXTERIOR – Front Bumper 51-4
FRONT BUMPER
REMOVAL AND INSTALLATION
Front bumper assembly

EXTERIOR – Front Bumper 51-5
DISASSEMBLY AND REASSEMBLY
13
4 6
7 2
910
1112
1314
15
16
17
Unit: Nm {kgf
m}
2.5 {0.25}
2.5 {0.25}
9
86
5
4 4
18
Disassembly steps

Front air dam (Refer to P.51-9.)

Brake duct (Refer to P.51-9.)
1. License plate bracket
2. mark
3. Bumper center stay
4. Bumper center stay

5. Air guide panel (on driver’s seat
side)
6. Bumper net (side)
7. Fog lamp plate

8. Fog lamp cover
9. Fog lamp
10. Bumper bolt plate
A11. Clip
12. Bumper upper reinforcement
assembly
13. Bumper lower reinforcement
14. Bumper reinforcement
15. Bumper center net
16. Water spray hose assembly
17. Water spray nozzle
18. Bumper face

EXTERIOR – Front Bumper / Rear Bumper 51-6
DISASSEMBLY SERVICE POINT
ACLIP REMOVAL
(1) Using the special tool, raise the pin at the center of the
clip.
(2) Remove the clip.
REAR BUMPER
REMOVAL AND INSTALLATION
1
2
Rear bumper removal
1. Rear end crossbar
2. Rear bumper assembly
Pin
Clip
MB990784
MB990784

EXTERIOR – Aero Parts 51-7
AERO PARTS
REMOVAL AND INSTALLATION
1 23
45 6
Insert bolt mounting locations
Double-sided adhesive tape:
SUMITOMO 3M 4211 or equivalent (width: 5 mm)
Primer: SUMITOMO 3M C100 or equivalent
3
2
5
6 25
4
Front air dam removal steps
1. Front air dam center
2. Front air dam
3. Brake duct
Side air dam removal
AA4. Side air damRear air dam removal steps
5. Rear air dam
6. Rear air dam center
NOTE
The conventional service points apply for removal and
installation.

EXTERIOR – Aero Parts 51-8
7
8
Rear spoiler removal steps
7. Rear spoiler
8. High-mount stop lamp