1997 TOYOTA SUPRA torque

Q04128
Q06366
Q04133
MT-4
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
1572 Author
: Date
:
1997 SUPRA (RM502U)
7. REMOVE EXHAUST CENTER PIPE
(a) Remove the 4 nuts and 2 gaskets.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(b) Disconnect the exhaust center pipe from the 2 rings.
(c) Remove the exhaust center pipe.
8. REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
9. REMOVE CROSSMEMBER BRACE
Remove the 4 bolts (Normal Roof) or 6 bolts (Sport Roof) and
crossmember brace.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
10. REMOVE PROPELLER SHAFT
(See page PR-2)
11. REMOVE TRANSMISSION SHIFT LEVER
(a) Remove the bolt and nut.
(b) Remove the transmission shift lever, inside the vehicle.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
12. REMOVE CLUTCH RELEASE CYLINDER AND
GROUND CABLE
(a) Remove the bolt, clamp and ground cable.
Torque: 72 N´m (730 kgf´cm, 53 ft´lbf)
(b) Remove the 2 bolts and clutch release cylinder.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
13. DISCONNECT STARTER WIRE
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the starter wire connector.
14. DISCONNECT VEHICLE SPEED SENSOR AND
BACK-UP LIGHT SWITCH CONNECTORS

Q04136Matchmarks
Q04137
Q04138
Q04341
Q04141
A
B
A
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
MT-5
1573 Author
: Date
:
1997 SUPRA (RM502U)
15. REMOVE CLUTCH COVER SET BOLT
(a) Remove the 2 bolts and service hole cover.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
(b) Place matchmarks on the flywheel and clutch cover.
(c) Remove the 6 bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
16. JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.
17. REMOVE REAR ENGINE MOUNTING MEMBER
Remove the 4 nuts, bolts and rear engine mounting member.
Torque:
Nut: 13 N´m (135 kgf´cm, 10 ft´lbf)
Bolt: 25 N´m (260 kgf´cm, 19 ft´lbf)
18. REMOVE STARTER
Lower the engine rear side and remove the 2 bolts and starter.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
19. REMOVE TRANSMISSION
Remove the 5 transmission mounting bolts and transmission
from the engine.
Torque: 72 N´m (730 kgf´cm, 53 ft´lbf)
20. REMOVE SHIFT LEVER RETAINER
Remove the 5 bolts, nut and shift lever retainer from the trans-
mission.
Torque:
Bolt A: 19 N´m (195 kgf´cm, 14 ft´lbf)
Nut B: 25 N´m (250 kgf´cm, 18 ft´lbf)
21. REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting from the trans-
mission.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)

MT06Q-01
Q08612
Companion Flange
10 (100, 7)
 Oil Seal

Vehicle Speed SensorAdjusting Washer
Transmission Lock Plate
Lock Nut
11 (110, 8)
 O-Ring
Release Fork Support
Release Fork Support Spring Front Bearing Retainer
26 (260, 19)
 Oil Seal
 Non-reusable part
N´m (kgf´cm, ft´lbf)

Precoated part: Specified torque

120 (1,220, 88)
- MANUAL TRANSMISSION (V160)OIL SEAL
MT-7
1575 Author
: Date
:
1997 SUPRA (RM502U)
OIL SEAL
COMPONENTS

Q04147
SST
Q04150
SST
Q04151
ºAº
ºBº
Q04150
SST
- MANUAL TRANSMISSION (V160)OIL SEAL
MT-9
1577 Author
: Date
:
1997 SUPRA (RM502U)
(h) Heat the companion flange in an oven.
Companion flange temperature:
80 - 90°C (176 - 194°F)
(i) Apply gear oil to the output shaft and install the compan-
ion flange.
(j) Using SST, install the companion flange to the output
shaft.
SST 09950- 30010 (09951- 03010, 09953- 03010,
09954-03010, 09955-03030, 09956-03030)
(k) Using SST to hold the flange, temporary install and torque
the lock nut.
SST 09330-00021
Torque: 190 N´m (1,940 kgf´cm, 140 ft´lbf)
(l) Remove the lock nut.
(m) Using a caliper gauge, measure dimension ºAº and di-
mension ºBº.
(n) Calculate the required thickness of the adjusting shim.
Thickness:
(Dimension ºAº - Dimension ºBº) - (0.05 ~ 0.14 mm,
0.0020 ~ 0.0055 in.)
Adjusting shim thickness mm (in.)Adjusting shim thickness mm (in.)
1.15 - 1.20 (0.0453 - 0.0472)1.65 - 1.70 (0.0650 - 0.0669)
1.25 - 1.30 (0.0492 - 0.0512)1.85 - 1.90 (0.0729 - 0.0748)
1.45 - 1.50 (0.0571 - 0.0591)1.95 - 2.00 (0.0768 - 0.0787)
(o) Install the selected shims to the output shaft.
(p) Apply sealant to the nut threads.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE
242 or equivalent
(q) Using SST to hold the flange, reinstall and torque the lock
nut.
SST 09330-00021
Torque: 120 N´m (1,220 kgf´cm, 88 ft´lbf)

Q04451
SST
Q04152
Q04153
Q04154SST
Q03816
MT-10
- MANUAL TRANSMISSION (V160)OIL SEAL
1578 Author
: Date
:
1997 SUPRA (RM502U)
(r) Using SST and a hammer, install a new lock plate.
SST 09309-14010
HINT:
If necessary, using a pin punch and hammer, and tap the lock
plate.
(s) Install the propeller shaft.
(See page PR-2)
2. REPLACE TRANSMISSION FRONT OIL SEAL
(a) Remove the transmission.
(See page MT-2)
(b) Remove the 2 bolts and release fork support.
(c) Remove the 4 bolts and front bearing retainer.
(d) Using a hammer, tap in the screwdriver to the oil seal.
(e) Pry out the oil seal.
(f) Using SST and a hammer, install a new oil seal.
SST 09308-14010, 09309-14040
(g) Install the transmission.
(See page MT-2)
(h) Install the front bearing retainer with the 4 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(i) Install the release fork support with the 2 bolts.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
3. REPLACE VEHICLE SPEED SENSOR O-RING
(a) Remove the transmission.
(See page MT-2)
(b) Remove the set bolt and driven gear.
(c) Remove the O-ring from the driven gear.
(d) Install a new O-ring to the driven gear.
(e) Apply sealant to the bolt threads.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE
242 or equivalent

- MANUAL TRANSMISSION (V160)OIL SEAL
MT-1 1
1579 Author
: Date
:
1997 SUPRA (RM502U)
(f) Install the driven gear with the bolt.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)

PR06W-01
R06873
R06872
SST
R07096
120°
Phasemarks
- PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
PR-1 1
1684 Author
: Date
:
1997 SUPRA (RM502U)
INSTALLATION
1. 2JZ-GE:
INSTALL PROPELLER SHAFT
(a) Apply grease to the flexible coupling centering bushings.
Grease:
Molybdenum disulfide lithium base, NLGI No.2.
(b) Remove the SST.
(c) Install the propeller shaft to the transmission.
(d) Insert the propeller shaft from the vehicle's rear and con-
nect the transmission and differential.
NOTICE:
Support the center support bearing by hand so that the
transmission and intermediate shaft, and propeller shaft
and differential, remain in a straight line.
(e) Temporarily install the 2 center support bearing set bolts
with the adjusting washers.
HINT:
Use the adjusting washers which were removed.
(f) Align the matchmarks and install the propeller shaft on
the differential with the 3 bolts, washers and nuts.
NOTICE:
Bolts should be inserted from the propeller shaft side.
Torque: 79 N´m (805 kgf´cm, 58 ft´lbf)
(g) If using a new propeller shaft.
(1) w/ Phasemarks:
Install the propeller shaft phasemarks and differen-
tial phasemarks so the their respective alignment
phasemarks match.
If the propeller shaft phasemarks and differential
phasemarks do not align, install the propeller shaft
and differential alignment phasemarks as close to-
gether as possible.
(2) w/o Phasemarks:
Install the propeller shaft.

R07250
12.5 ± 1 mm (0.492 ± 0.04 in.)
R06873
Z10404
12.5 ± 1 mm (0.492 ± 0.04 in.) PR-12
- PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
1685 Author
: Date
:
1997 SUPRA (RM502U)
(h) Torque the 2 center support bearing set bolts.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
HINT:
Adjust the center support bearing to keep the dimension, as
shown with the vehicle in the unladen condition.
Under the same condition, check if the center line of the center
support bearing is at right angles to the shaft axial direction.
2. 2JZ-GTE:
INSTALL PROPELLER SHAFT
(a) Apply grease to the flexible coupling centering bushings.
Grease:
Molybdenum disulfide lithium base, NLGI No.1 or
No.2.
(b) Align the matchmarks on the flanges and connect the
flanges with the 4 nuts and washers.
(c) Torque the 4 nuts.
Torque: 56 N´m (570 kgf´cm, 41 ft´lbf)
(d) Insert the propeller shaft from the vehicle's rear and con-
nect the transmission and differential.
NOTICE:
Support the center support bearing by hand so that the
transmission and intermediate shaft, and propeller shaft
and differential, remain in a straight line.
(e) Temporarily install the 2 center support bearing set bolts
with the adjusting washers.
HINT:
Use the adjusting washers which were removed.
(f) Align the matchmarks and install the propeller shaft on
the differential with the 3 bolts, washers and nuts.
NOTICE:
Bolts should be inserted from the propeller shaft side.
Torque: 79 N´m (805 kgf´cm, 58 ft´lbf)
(g) Torque the 2 center support bearing set bolts.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
HINT:
Adjust the center support bearing to keep the dimension, as
shown with the vehicle in the unladen condition.
Under the same condition, check if the center line of the center
support bearing is at right angles to the shaft axial direction.