1997 SUBARU LEGACY torque

2. HYDRAULIC APPLICATION TYPE
B2M1009B

1Snap pin


2Clevis pin


3Master cylinder ASSY


4Bracket


5Clutch hose B


6Clutch damper


7Damper bracket


8Clutch hose A


9Operating cylinder

10Clutch release lever sealing


11Retainer spring


12Pivot


13Release lever


14Clip


15Release bearing


16Clutch cover


17Clutch disc


18Flywheel

19Spacer
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 15.7±1.5
(1.6±0.15, 11.6±1.1)
T2: 18±3 (1.8±0.3, 13.0±2.2)
T3: 25±7 (2.5±0.7, 18.1±5.1)
T4: 37±3 (3.8±0.3, 27.5±2.2)
4
2-10COMPONENT PARTS
1. Clutch System

G2M0972
4) Tighten air bleeder.
Tightening torque:
T: 18±3 N⋅m (1.8±0.3 kg-m, 13.0±2.2 ft-lb)
B2M1178A
5) Remove air chamber.

6) Repeat steps 1) through 3) using air bleeder on oper-
ating cylinder.
B2M1179A
7) Tighten air bleeder.
Tightening torque:
T: 18±3 N⋅m (1.8±0.3 kg-m, 13.0±2.2 ft-lb)
8) After depressing the clutch pedal, make sure that there
are no leaks evident in the entire system.
9) After bleeding air from system, ensure that clutch oper-
ates properly.
B2M0633A
3. Release Bearing and Lever
A: REMOVAL
1. MECHANICAL APPLICATION TYPE
1) Remove release lever return spring

1(Models without
hill holder only).
2) Remove the two clips

2from clutch release lever
3
and remove release bearing
6.
CAUTION:
Be careful not to deform clips.
3) Remove release lever seal

4.
8
2-10SERVICE PROCEDURE
2. On-Car Service - 3. Release Bearing and Lever

G2M0972
4) Tighten air bleeder.
Tightening torque:
T: 18±3 N⋅m (1.8±0.3 kg-m, 13.0±2.2 ft-lb)
B2M1178A
5) Remove air chamber.

6) Repeat steps 1) through 3) using air bleeder on oper-
ating cylinder.
B2M1179A
7) Tighten air bleeder.
Tightening torque:
T: 18±3 N⋅m (1.8±0.3 kg-m, 13.0±2.2 ft-lb)
8) After depressing the clutch pedal, make sure that there
are no leaks evident in the entire system.
9) After bleeding air from system, ensure that clutch oper-
ates properly.
B2M0633A
3. Release Bearing and Lever
A: REMOVAL
1. MECHANICAL APPLICATION TYPE
1) Remove release lever return spring

1(Models without
hill holder only).
2) Remove the two clips

2from clutch release lever
3
and remove release bearing
6.
CAUTION:
Be careful not to deform clips.
3) Remove release lever seal

4.
8
2-10SERVICE PROCEDURE
2. On-Car Service - 3. Release Bearing and Lever

B2M0633A
1. MECHANICAL APPLICATION TYPE
1) While pushing release lever

3to pivot and twisting it to
both sides, fit retainer spring

5onto the constricted portion
of pivot.
NOTE:
Confirm that retainer spring is securely fitted by observing
it through the main case hole.
2) Install release bearing

6and fasten it with two clips
2.
3) Install release lever seal

4.
G2M0235
4) After remounting engine and transmission on body,
make adjustment of the clutch release lever end play.
CAUTION:
Take care not to twist the cable during adjustment.
5) Install release lever return spring (Models without hill
holder only).
NOTE:
Hook up the return spring to right side hole of the release
lever.
B2M1257C
2. HYDRAULIC APPLICATION TYPE
1) While pushing release lever

1to pivot and twisting it to
both sides, fit retainer spring

2onto the constricted portion
of pivot.
NOTE:
Apply grease (SUNLIGHT 2: P/N 003602010) to contact
point of release lever and operating cylinder.
Confirm that retainer spring is securely fitted by observ-
ing it through the main case hole.
2) Install release bearing

3and fasten it with two clips
4.
3) Install release lever seal

5.
4) Install operating cylinder

6.
Tightening torque:
T: 37±3 N⋅m (3.8±0.3 kg-m, 27.5±2.2 ft-lb)
11
2-10SERVICE PROCEDURE
3. Release Bearing and Lever

G2M0250
3. FLYWHEEL
CAUTION:
Since this bearing is grease sealed and is of a nonlu-
brication type, do not wash with gasoline or any sol-
vent.
1) Damage of facing and ring gear
If defective, replace flywheel.
G2M0251
2) Smoothness of rotation
Rotate ball bearing applying pressure in thrust direction.
If noise or excessive play is noted, replace ball bearing as
follows:
(1) Drive out ball bearing from flywheel.
(2) Press bearing into flywheel until bearing end sur-
face is flush with clutch disc contact surface of flywheel.
Do not press inner race.
ST 899754112 SNAP RING PRESS
B2M0331A
B2M0332A
C: INSTALLATION
1) Install flywheel.
2) Install ST, and tighten the flywheel attaching bolts to the
specified torque.
ST 498497100 CRANKSHAFT STOPPER
Tightening torque:
72±3 N⋅m (7.3±0.3 kg-m, 52.8±2.2 ft-lb)
NOTE:
Tighten flywheel installing bolts gradually. Each bolt should
be tightened to the specified torque in a crisscross fashion.
G2M0253
3) Insert ST into the clutch disc and install them on the
flywheel by inserting the ST end into the pilot bearing.
ST 499747100 CLUTCH DISC GUIDE
14
2-10SERVICE PROCEDURE
4. Clutch Disc and Cover

G2M0254
4) Install clutch cover on flywheel and tighten bolts to the
specified torque.
NOTE:
When installing the clutch cover on the flywheel, position
the clutch cover so that there is a gap of 120°or more
between“0”marks on the flywheel and clutch cover. (“0”
marks indicate the directions of residual unbalance.)
Note the front and rear of the clutch disc when installing.
Tighten clutch cover installing bolts gradually. Each bolt
should be tightened to the specified torque in a crisscross
fashion.
Tightening torque:
15.7±1.5 N⋅m (1.6±0.15 kg-m, 11.6±1.1 ft-lb)
5) Remove ST.
ST 499747100 CLUTCH DISC GUIDE
B2M1265
5. Operating Cylinder
A: REMOVAL AND INSTALLATION
1) Remove air chamber.

B2M1179B
2) Remove clutch hose from operating cylinder.
CAUTION:
Cover hose joint to prevent clutch fluid from flowing
out.
B2M1263
3) Remove operating cylinder from transmission.
15
2-10SERVICE PROCEDURE
4. Clutch Disc and Cover - 5. Operating Cylinder

G2M0254
4) Install clutch cover on flywheel and tighten bolts to the
specified torque.
NOTE:
When installing the clutch cover on the flywheel, position
the clutch cover so that there is a gap of 120°or more
between“0”marks on the flywheel and clutch cover. (“0”
marks indicate the directions of residual unbalance.)
Note the front and rear of the clutch disc when installing.
Tighten clutch cover installing bolts gradually. Each bolt
should be tightened to the specified torque in a crisscross
fashion.
Tightening torque:
15.7±1.5 N⋅m (1.6±0.15 kg-m, 11.6±1.1 ft-lb)
5) Remove ST.
ST 499747100 CLUTCH DISC GUIDE
B2M1265
5. Operating Cylinder
A: REMOVAL AND INSTALLATION
1) Remove air chamber.

B2M1179B
2) Remove clutch hose from operating cylinder.
CAUTION:
Cover hose joint to prevent clutch fluid from flowing
out.
B2M1263
3) Remove operating cylinder from transmission.
15
2-10SERVICE PROCEDURE
4. Clutch Disc and Cover - 5. Operating Cylinder

B2M1179C
4) Installation is in the reverse order of removal.
NOTE:
Before installing operating cylinder, apply grease (SUN-
LIGHT 2: P/N 003602010) to contact point of release lever
and operating cylinder.
Tightening torque:
T1: 18±3 N⋅m (1.8±0.3 kg-m, 13.0±2.2 ft-lb)
T2: 37±3 N⋅m (3.8±0.3 kg-m, 27.5±2.2 ft-lb)
5) After bleeding air from operating cylinder, ensure that
clutch operates properly.

G2M0979
6. Master Cylinder and Reservoir Tank
A: REMOVAL
1) Remove snap pin
2, clevis pin
1and separate push
rod

3of master cylinder from clutch pedal.
B2M1260A
2) Remove clutch hose from master cylinder.
CAUTION:
Plug up hose connection to prevent clutch fluid from
spilling out.
B2M1261A
3) Remove master cylinder with reservoir tank.
16
2-10SERVICE PROCEDURE
5. Operating Cylinder - 6. Master Cylinder and Reservoir Tank