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2. 2500 cc MODEL
B2M1198A
1Intake manifold gasket LH
2Intake manifold gasket RH
3Fuel injector pipe insulator
4Fuel injector pipe
5O-ring A
6O-ring B
7Fuel injector
8Insulator
9Fuel injector cap
10Plate
11Sealing
12Gasket
13Engine coolant hose B
14Air by-pass hose
15Idle air control solenoid valve
16Engine coolant hose A
17Nipple (AT model)
18Plug
19PCV valve
20Purge control solenoid valve
21Nipple
22BPT
23BPT holder bracket
24Back pressure hose
25EGR vacuum hose A
26EGR vacuum pipe
27EGR vacuum hose C
28EGR valve
29Gasket
30EGR vacuum hose B
31EGR solenoid valve
32EGR pipe
33Pressure sensor
34Pressure sources switching solenoid
valve
35Vacuum hose A
36Vacuum hose B
37Vacuum hose C
38Bracket
(Except Canada spec. vehicles)
39Bracket
(For Canada spec. vehicles)
40Collar
41Intake manifold
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 3.4±0.5 (0.35±0.05, 2.5±0.4)
T2: 4.9±0.5 (0.5±0.05, 3.6±0.4)
T3: 6.4±0.5 (0.65±0.05, 4.7±0.4)
T4: 16±1.5 (1.6±0.15, 11.6±1.1)
T5: 19±1.5 (1.9±0.15, 13.7±1.1)
T6: 19±2 (1.9±0.2, 13.7±1.4)
T7: 23±3 (2.3±0.3, 16.6±2.2)
T8: 25±2 (2.5±0.2, 18.1±1.4)
T9: 34±2 (3.5±0.2, 25.3±1.4)
4
2-7COMPONENT PARTS
1. Intake Manifold
Page 473 of 3342
2. Air Intake System
B2M1166A
1Gasket
2Throttle position sensor
3Throttle body
4Clamp
5Air intake duct
6By-pass hose
7Air intake chamber
8Stay A
9Stay B (AT model)
10Stay C (MT model)
11Stay D (MT model)
12Spacer
13Bush
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 2.2±0.2 (0.22±0.02, 1.6±0.1)
T2: 4.9±0.5 (0.5±0.05, 3.6±0.4)
T3: 22±2 (2.2±0.2, 15.9±1.4)
5
2-7COMPONENT PARTS
2. Air Intake System
Page 474 of 3342
3. Air Cleaner
B2M1245A
1Mass air flow sensor bracket
2Mass air flow sensor ASSY
3Air cleaner upper cover
4Air cleaner element
5Spacer
6Bush
7Clip
8Air cleaner case
9Cushion rubber
10Air intake duct
11Resonator chamber ASSY
12Clip
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 33±10 (3.4±1.0, 25±7)
6
2-7COMPONENT PARTS
3. Air Cleaner
Page 475 of 3342
B2M1225A
1. Air Cleaner and Air Intake Duct
A: REMOVAL AND INSTALLATION
1) Disconnect connector from mass air flow sensor.
B2M1226A
2) Loosen clamp which connects air intake duct to air
intake chamber.
3) Remove two clips of air cleaner upper cover.
4) Disconnect blow-by hose from air intake duct.
B2M1227
5) Remove air intake duct and air cleaner upper cover as
a unit.
6) Remove air cleaner element.
B2M1232A
7) Remove air cleaner lower case.
B2M1213
8) Installation is in the reverse order of removal.
CAUTION:
Before installing air cleaner upper cover, align holes
with protruding portions of air cleaner lower case, then
secure upper cover to lower case.
7
2-7SERVICE PROCEDURE
1. Air Cleaner and Air Intake Duct
Page 476 of 3342
B2M1214A
2. Mass Air Flow Sensor
A: REMOVAL AND INSTALLATION
1) Loosen clamps which connect air intake duct to air
intake chamber and mass air flow sensor.
2) Disconnect blow-by hose from air intake duct.
3) Remove air intake duct.
B2M1246A
4) Disconnect connector from mass air flow sensor.
G2M0390
5) Remove two clips, then remove air cleaner upper cover.
G2M0393
6) Remove mass air flow sensor from air cleaner upper
cover.
7) Installation is in the reverse order of removal.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
CAUTION:
Before installing air cleaner upper cover, align holes
with protruding portions of air cleaner lower case, then
secure upper cover to lower case.
8
2-7SERVICE PROCEDURE
2. Mass Air Flow Sensor
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B2M1214A
3. Throttle Body
A: REMOVAL AND INSTALLATION
1) Loosen clamps which connect air intake duct to air
intake chamber and mass air flow sensor.
2) Disconnect blow-by hose from air intake duct.
3) Remove air intake duct.
B2M1218
4) Loosen clamp which connects air intake chamber to
throttle body.
5) Disconnect air hoses, and remove air intake chamber.
G2M0280
6) Disconnect accelerator cable1.
7) Disconnect cruise control cable
2. (With cruise control
model)
B2M1247
8) Disconnect connector from throttle position sensor.
B2M1248
9) Disconnect engine coolant hoses from throttle body.
9
2-7SERVICE PROCEDURE
3. Throttle Body
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B2M1249
10) Remove bolts which install throttle body to intake
manifold.
11) Installation is in the reverse order of removal.
CAUTION:
Always use a new gasket.
Before installing air cleaner upper cover, align holes
with protruding portions of air cleaner lower case, then
secure upper cover to lower case.
Tightening torque:
Throttle body:
22±2 N⋅m (2.2±0.2 kg-m, 15.9±1.4 ft-lb)
Air intake chamber:
4.9±0.5 N⋅m (0.5±0.05 kg-m, 3.6±0.4 ft-lb)
B2M1225A
4. Intake Manifold
A: REMOVAL
1) Release fuel pressure.
2) Disconnect connector from mass air flow sensor.
B2M1226A
3) Loosen clamp which connects air intake duct to air
intake chamber.
4) Remove two clips of air cleaner upper cover.
5) Disconnect blow-by hose from air intake duct.
B2M1227
6) Remove air intake duct and air cleaner upper cover as
a unit.
7) Remove air cleaner element.
10
2-7SERVICE PROCEDURE
3. Throttle Body - 4. Intake Manifold
Page 479 of 3342
B2M1249
10) Remove bolts which install throttle body to intake
manifold.
11) Installation is in the reverse order of removal.
CAUTION:
Always use a new gasket.
Before installing air cleaner upper cover, align holes
with protruding portions of air cleaner lower case, then
secure upper cover to lower case.
Tightening torque:
Throttle body:
22±2 N⋅m (2.2±0.2 kg-m, 15.9±1.4 ft-lb)
Air intake chamber:
4.9±0.5 N⋅m (0.5±0.05 kg-m, 3.6±0.4 ft-lb)
B2M1225A
4. Intake Manifold
A: REMOVAL
1) Release fuel pressure.
2) Disconnect connector from mass air flow sensor.
B2M1226A
3) Loosen clamp which connects air intake duct to air
intake chamber.
4) Remove two clips of air cleaner upper cover.
5) Disconnect blow-by hose from air intake duct.
B2M1227
6) Remove air intake duct and air cleaner upper cover as
a unit.
7) Remove air cleaner element.
10
2-7SERVICE PROCEDURE
3. Throttle Body - 4. Intake Manifold