Page 521 of 3342
B2M1685A
3) Fasten engine harness to engine coolant hose with
band clip.
NOTE:
Make sure that the throttle linkage does not interfere with
other parts in the operating area.
B2M1179E
4) Install operating cylinder. (MT vehicle only)
Tightening torque:
37±3 N⋅m (3.8±0.3 kg-m, 27.3±2.2 ft-lb)
NOTE:
Apply grease to contact point of release lever and operat-
ing cylinder rod.
B2M1683
5) Install air intake chamber.
G6M0095
6) Connect battery ground cable to battery ground termi-
nal.
39
2-7SERVICE PROCEDURE
19. Knock Sensor
Page 529 of 3342

1Clamp
2Fuel delivery hose A
3Fuel filter bracket
4Fuel filter holder
5Fuel filter cup
6Fuel filter
7Evaporation hose
8Clip
9Fuel delivery hose B
10Fuel return hose
11Roll over valve
12Roll over valve bracket
13Evaporation hose H
14Evaporation hose I
15Evaporation pipe B
16Canister hose A
17Canister hose B
18Canister holder
19Canister upper bracket
20Cushion rubber
21Canister lower bracket
22Canister
23Fuel pipe ASSY
24Fuel filler valve
25Fuel filler pipe
26Packing
27Ring A
28Ring B
29Fuel filler cap
30Fuel filler pipe protector
31Fuel tank pressure sensor
32Fuel tank pressure sensor hose A
33Fuel tank pressure sensor bracket
34Grommet
35Fuel tank pressure sensor hose B
36Air ventilator hose A
37Air ventilator pipe A
38Air ventilator hose B
39Air ventilator pipe B
40Air ventilator pipe protector
41Vent control solenoid valve
42Vent control solenoid valve hose
43Air filter hose A
44Air filter hose B
45Air filter
46Tapping screw
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 23±7 (2.3±0.7, 17±5.1)
T2: 25±7 (2.5±0.7, 18±5.1)
9
2-8COMPONENT PARTS
2. Fuel Line
Page 555 of 3342
1. Exhaust System
1. 2500 cc MODEL
B2M0311A
1Upper front exhaust pipe cover CTR
2Lower front exhaust pipe cover CTR
3Band RH
4Band LH
5Upper front exhaust pipe cover LH
6Lower front exhaust pipe cover LH
7Front exhaust pipe
8Lower front exhaust pipe cover RH
9Upper front exhaust pipe cover RH
10Gasket
11Spring
12Rear exhaust pipe
13Self-locking nut
14Gasket
15Muffler
16Cushion rubber
17Clamp
18Upper center exhaust pipe cover
19Center exhaust pipe
20Clamp B
21Upper rear catalytic converter cover
22Lower rear catalytic converter cover
23Gasket
24Front oxygen sensor
25Rear oxygen sensor
26Front catalytic converter
27Lower front catalytic converter cover
28Upper front catalytic converter cover
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 13±3 (1.3±0.3, 9.4±2.2)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 30±5 (3.1±0.5, 22.4±3.6)
T4: 35±5 (3.6±0.5, 26.0±3.6)
T5: 48±5 (4.9±0.5, 35.4±3.6)
2
2-9COMPONENT PARTS
1. Exhaust System
Page 556 of 3342
2. 2200 cc MODEL
B2M0723A
1Upper front exhaust pipe cover CTR
2Lower front exhaust pipe cover CTR
3Band RH
4Band LH
5Upper front exhaust pipe cover LH
6Lower front exhaust pipe cover LH
7Front exhaust pipe
8Lower front exhaust pipe cover RH
9Upper front exhaust pipe cover RH
10Gasket
11Spring
12Rear exhaust pipe
13Self-locking nut
14Gasket
15Muffler
16Cushion rubber
17Clamp
18Upper center exhaust pipe cover
19Center exhaust pipe
20Clamp B
21Upper rear catalytic converter cover
22Lower rear catalytic converter cover
23Gasket
24Front oxygen sensor
25Rear oxygen sensor (California 2200
cc model)
26Rear oxygen sensor (Except Califor-
nia 2200 cc model)
27Front catalytic converter
28Lower front catalytic converter cover
29Upper front catalytic converter cover
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 13±3 (1.3±0.3, 9.4±2.2)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 30±5 (3.1±0.5, 22.4±3.6)
T4: 35±5 (3.6±0.5, 26.0±3.6)
T5: 48±5 (4.9±0.5, 35.4±3.6)
3
2-9COMPONENT PARTS
1. Exhaust System
Page 557 of 3342
B2M0724
1. Front Exhaust Pipe and Center
Exhaust Pipe
A: REMOVAL
1) Disconnect front oxygen sensor connector.
B2M0725
2) Disconnect rear oxygen sensor connector. (California
2200 cc model)
B2M0312
3) Lift-up the vehicle.
4) Disconnect rear oxygen sensor connector. (Except Cali-
fornia 2200 cc model)
B2M0055
5) Separate center exhaust pipe from rear exhaust pipe.
B2M0054
6) Remove bolts which hold front exhaust pipe onto cylin-
der heads.
4
2-9SERVICE PROCEDURE
1. Front Exhaust Pipe and Center Exhaust Pipe
Page 559 of 3342
B2M0055
4) Install center exhaust pipe to rear exhaust pipe.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
B2M0313
5) Tighten bolt which holds center exhaust pipe to hanger
bracket.
Tightening torque:
35±5 N⋅m (3.6±0.5 kg-m, 26.0±3.6 ft-lb)
B2M0312
6) Connect rear oxygen sensor connector. (Except Califor-
nia 2200 cc model)
B2M0725
7) Lower the vehicle.
8) Connect rear oxygen sensor connector. (California
2200 cc model)
B2M0724
9) Connect front oxygen sensor connector.
6
2-9SERVICE PROCEDURE
1. Front Exhaust Pipe and Center Exhaust Pipe
Page 599 of 3342
G2M0270
(3) Disconnect A/C pressure hoses from A/C compres-
sor.
B2M1168
8) Remove air intake system.
(1) Disconnect connector from mass air flow sensor.
(2) Remove air intake duct with air cleaner upper
cover, and remove air cleaner element.
G2M0272
9) Remove canister and bracket. (2500 cc, 2200 cc FWD
and Taiwan spec. vehicles)
11
2-11SERVICE PROCEDURE
2. Engine
Page 600 of 3342
10) Disconnect connectors, cables and hoses.
(1) Disconnect the following connectors.
1Front oxygen sensor connector
2Engine harness connectors
3Engine ground terminal stay
4Alternator connector and terminal
5A/C compressor connectors (With A/C)
B2M1169A
12
2-11SERVICE PROCEDURE
2. Engine