Page 483 of 3342
B2M0019
22) Disconnect engine harness connectors from bulkhead
harness connectors, and remove engine harness connec-
tors from bracket.
B2M0345A
23) Disconnect connectors from engine coolant tempera-
ture sensor
1and thermometer2.
B2M1243A
24) Disconnect knock sensor connector.
B2M1251A
25) Disconnect connector from camshaft position sensor.
B2M1252A
26) Disconnect connector from crankshaft position sensor.
14
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 485 of 3342
B2M0347A
2) Disconnect connectors from throttle position sensor,
ignition coil, fuel injectors, idle air control solenoid valve,
purge control solenoid valve and EGR solenoid valve.
3) Remove engine harness from intake manifold.
1EGR solenoid valve
2Throttle position sensor
3Idle air control solenoid valve
4Purge control solenoid valve
5Harness band
H2M1247
4) Remove idle air control solenoid valve from intake
manifold.
B2M0157
5) Remove throttle body from intake manifold.
B2M0161B
6) Remove fuel pipes, etc. from intake manifold.
1Pressure regulator
2Fuel pipe ASSY
7) Remove EGR solenoid valve and purge control sole-
noid valve.
B2M0161B
C: ASSEMBLY
1) Install EGR solenoid valve and purge control solenoid
valve.
2) Assemble fuel pipes, etc. to intake manifold.
1Pressure regulator
2Fuel pipe ASSY
16
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 486 of 3342
B2M0157
3) Assemble throttle body to intake manifold.
CAUTION:
Replace gasket with a new one.
Tightening torque:
22±2 N⋅m (2.2±0.2 kg-m, 15.9±1.4 ft-lb)
H2M1247
4) Install idle air control solenoid valve to intake manifold.
CAUTION:
Replace gasket with a new one.
Tightening torque:
6.4±0.5 N⋅m (0.65±0.05 kg-m, 4.7±0.4 ft-lb)
B2M0347A
5) Install engine harness onto intake manifold.
6) Connect connectors to throttle position sensor, ignition
coil, fuel injectors, idle air control solenoid valve, purge
control solenoid valve and EGR solenoid valve.
1EGR solenoid valve
2Throttle position sensor
3Idle air control solenoid valve
4Purge control solenoid valve
5Harness band
B2M0757A
7) Connect engine ground terminal to intake manifold.
B2M0159
D: INSTALLATION
1) Install intake manifold onto cylinder heads.
CAUTION:
Always use new gaskets.
Tightening torque:
25±2 N⋅m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
17
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 487 of 3342
G2M0296
2) Connect fuel hoses.
B2M1253A
3) Connect connector to oil pressure switch.
B2M1252A
4) Connect connector to crankshaft position sensor.
B2M1251A
5) Connect connector to camshaft position sensor.
B2M1243A
6) Connect knock sensor connector.
18
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 491 of 3342
B2M1218
21) Install air intake chamber and connect air hoses.
Tightening torque:
4.9±0.5 N⋅m (0.5±0.05 kg-m, 3.6±0.4 ft-lb)
B2M1213
22) Install air cleaner element.
23) Install air cleaner upper cover and air intake duct as a
unit.
CAUTION:
Before installing air cleaner upper cover, align holes
with protruding portions of air cleaner lower case, then
secure upper cover to lower case.
B2M1225A
24) Connect connector to mass air flow sensor.
B2M0154
5. Engine Coolant Temperature Sensor
A: REMOVAL AND INSTALLATION
1) Remove air intake duct.
G2M0407
2) Disconnect connector from engine coolant temperature
sensor.
3) Remove engine coolant temperature sensor.
22
2-7SERVICE PROCEDURE
4. Intake Manifold - 5. Engine Coolant Temperature Sensor
Page 492 of 3342
B2M1218
21) Install air intake chamber and connect air hoses.
Tightening torque:
4.9±0.5 N⋅m (0.5±0.05 kg-m, 3.6±0.4 ft-lb)
B2M1213
22) Install air cleaner element.
23) Install air cleaner upper cover and air intake duct as a
unit.
CAUTION:
Before installing air cleaner upper cover, align holes
with protruding portions of air cleaner lower case, then
secure upper cover to lower case.
B2M1225A
24) Connect connector to mass air flow sensor.
B2M0154
5. Engine Coolant Temperature Sensor
A: REMOVAL AND INSTALLATION
1) Remove air intake duct.
G2M0407
2) Disconnect connector from engine coolant temperature
sensor.
3) Remove engine coolant temperature sensor.
22
2-7SERVICE PROCEDURE
4. Intake Manifold - 5. Engine Coolant Temperature Sensor
Page 493 of 3342
G2M0407
4) Installation is in the reverse order of removal.
Tightening torque:
25±3 N⋅m (2.5±0.3 kg-m, 18.1±2.2 ft-lb)
G2M0408
6. Crankshaft Position Sensor
A: REMOVAL AND INSTALLATION
1) Remove bolt which install crankshaft position sensor to
cylinder block.
G2M0409
2) Remove crankshaft position sensor, and disconnect
connector from it.
G2M0408
3) Installation is in the reverse order of removal.
Tightening torque:
6.4±0.5 N⋅m (0.65±0.05 kg-m, 4.7±0.4 ft-lb)
B2M0154
7. Front Oxygen Sensor
A: REMOVAL
1) Remove air intake duct.
23
2-7SERVICE PROCEDURE
5. Engine Coolant Temperature Sensor - 7. Front Oxygen Sensor
Page 494 of 3342
G2M0407
4) Installation is in the reverse order of removal.
Tightening torque:
25±3 N⋅m (2.5±0.3 kg-m, 18.1±2.2 ft-lb)
G2M0408
6. Crankshaft Position Sensor
A: REMOVAL AND INSTALLATION
1) Remove bolt which install crankshaft position sensor to
cylinder block.
G2M0409
2) Remove crankshaft position sensor, and disconnect
connector from it.
G2M0408
3) Installation is in the reverse order of removal.
Tightening torque:
6.4±0.5 N⋅m (0.65±0.05 kg-m, 4.7±0.4 ft-lb)
B2M0154
7. Front Oxygen Sensor
A: REMOVAL
1) Remove air intake duct.
23
2-7SERVICE PROCEDURE
5. Engine Coolant Temperature Sensor - 7. Front Oxygen Sensor
