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CONTENTS CONTENTSCONTENTS CONTENTS
CONTENTS
1. 1.1. 1.
1.
ST STST ST
ST
AR ARAR AR
AR
TING & CHARGING SYSTEM TING & CHARGING SYSTEMTING & CHARGING SYSTEM TING & CHARGING SYSTEM
TING & CHARGING SYSTEM
........................................................................................... ...................................................................................................................................................................................... ...........................................................................................
...........................................................................................
5-6 5-6 5-6 5-6
5-6
1) DIESEL..................................................................................................................................................................... 5-6
2) GASOLINE.................................................................................................................................................................. 5-8
2. 2.2. 2.
2.
DIAGNOSIS CONNECTOR DIAGNOSIS CONNECTORDIAGNOSIS CONNECTOR DIAGNOSIS CONNECTOR
DIAGNOSIS CONNECTOR
........................................................................................................ ................................................................................................................................................................................................................ ........................................................................................................
........................................................................................................
5-10 5-10 5-10 5-10
5-10
1) DIESEL................................................................................................................................................................... 5-10
2) GASOLINE.............................................................................................................................................................. 5-12
(1) W/O EURO III .................................................................................................................................................................................... 5-12
(2) W/ EURO III ....................................................................................................................................................................................... 5-14
3. 3.3. 3.
3.
PRE-HEA PRE-HEAPRE-HEA PRE-HEA
PRE-HEA
TING SYSTEM TING SYSTEMTING SYSTEM TING SYSTEM
TING SYSTEM
............................................................................................................ ........................................................................................................................................................................................................................ ............................................................................................................
............................................................................................................
5-16 5-16 5-16 5-16
5-16
4. 4.4. 4.
4.
EGR (EXHA EGR (EXHAEGR (EXHA EGR (EXHA
EGR (EXHA
UST GAS RECIRCULA UST GAS RECIRCULAUST GAS RECIRCULA UST GAS RECIRCULA
UST GAS RECIRCULA
TION) SYSTEM TION) SYSTEMTION) SYSTEM TION) SYSTEM
TION) SYSTEM
............................................................... .............................................................................................................................. ...............................................................
...............................................................
5-18 5-18 5-18 5-18
5-18
1) MANUAL TRANSMISSION .................................................................................................................................... 5-18
2) AUTOMATIC TRANSMISSION.............................................................................................................................. 5-20
5. 5.5. 5.
5.
ECM (ELECTRONIC CONTROL MODULE) : E23 MSE ECM (ELECTRONIC CONTROL MODULE) : E23 MSEECM (ELECTRONIC CONTROL MODULE) : E23 MSE ECM (ELECTRONIC CONTROL MODULE) : E23 MSE
ECM (ELECTRONIC CONTROL MODULE) : E23 MSE
......................................................... .................................................................................................................. .........................................................
.........................................................
5-22 5-22 5-22 5-22
5-22
1) SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE MOTOR & SENSOR, IGNTION
COIL & SPARK PLUG ........................................................................................................................................... 5-22
SECTION 5 SECTION 5SECTION 5 SECTION 5
SECTION 5
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
5-7 5-7 5-7 5-7
5-7
• W/H ENGINE ROOM c. c.c. c.
c.
POSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDSPOSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDS
POSITION OF CONNECTORS AND GROUNDS
d. SPLICE PACK d. SPLICE PACKd. SPLICE PACK d. SPLICE PACK
d. SPLICE PACK
S202 (BLACK)
W/H MAIN W/H TRANSMISSION (AUTOMATIC TRANSMISSION)
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
5-9 5-9 5-9 5-9
5-9
W/H ENGINE ROOM c. c.c. c.
c.
POSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDSPOSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDS
POSITION OF CONNECTORS AND GROUNDS
d. SPLICE PACK d. SPLICE PACKd. SPLICE PACK d. SPLICE PACK
d. SPLICE PACK
S202 (BLACK)
W/H MAIN W/H TRANSMISSION (AUTOMATIC TRANSMISSION)
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5-20 5-20 5-20 5-20
5-20
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS2) 2)2) 2)
2)
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION
AUTOMATIC TRANSMISSION
TCM "A"
TCM "B"
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
EGR UNIT
EGR SOLENOID ENGINE SPEED
SENSOR
C302 (BLACK)
MICRO SW
C302 (10Pin, Black)
G205
G301CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESSCONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
W/H Main - W/H Transmission
W/H Main
W/H MainUpper Transfer Case
Center "A" Pillar Front Right
Below Front Left Seat
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
5-37 5-37 5-37 5-37
5-37
W/H MAINd. d.d. d.
d.
SPLICE PACK SPLICE PACKSPLICE PACK SPLICE PACK
SPLICE PACK
S202 (BLACK) S202 (BLACK)S202 (BLACK) S202 (BLACK)
S202 (BLACK)
e. e.e. e.
e.
JOINT JOINTJOINT JOINT
JOINT
J202 J202J202 J202
J202
W/H TRANSMISSION (AUTOMATIC TRANSMISSION) c. c.c. c.
c.
POSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDSPOSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDS
POSITION OF CONNECTORS AND GROUNDS
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
5-51 5-51 5-51 5-51
5-51
c. c.c. c.
c.
POSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDSPOSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDS
POSITION OF CONNECTORS AND GROUNDS
W/H MAINd. d.d. d.
d.
SPLICE PACK SPLICE PACKSPLICE PACK SPLICE PACK
SPLICE PACK
S202 (BLACK) S202 (BLACK)S202 (BLACK) S202 (BLACK)
S202 (BLACK)
e. e.e. e.
e.
JOINT JOINTJOINT JOINT
JOINT
J201 J201J201 J201
J201J202 J202J202 J202
J202
W/H TRANSMISSION (AUTOMATIC TRANSMISSION)
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
5-55 5-55 5-55 5-55
5-55
c. c.c. c.
c.
POSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDSPOSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDS
POSITION OF CONNECTORS AND GROUNDS
• W/H ENGINE ROOM
e. e.e. e.
e.
JOINT JOINTJOINT JOINT
JOINT
J202 J202J202 J202
J202
d. SPLICE PACK d. SPLICE PACKd. SPLICE PACK d. SPLICE PACK
d. SPLICE PACK
S202 (BLACK) S202 (BLACK)S202 (BLACK) S202 (BLACK)
S202 (BLACK) W/H TRANSMISSION (AUTOMATIC TRANSMISSION)
W/H MAIN
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
5-57 5-57 5-57 5-57
5-57
c. c.c. c.
c.
POSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDSPOSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDS
POSITION OF CONNECTORS AND GROUNDS
• W/H MAINd. d.d. d.
d.
SPLICE PACK SPLICE PACKSPLICE PACK SPLICE PACK
SPLICE PACK
S202 (BLACK) S202 (BLACK)S202 (BLACK) S202 (BLACK)
S202 (BLACK)
e. e.e. e.
e.
JOINT JOINTJOINT JOINT
JOINT
J202 J202J202 J202
J202
W/H TRANSMISSION (AUTOMATIC TRANSMISSION)