1997 SSANGYONG KORANDO torque

1B3 -- 150 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
11. Place the fitting tool (8) onto the chain link and rivet
the chain pins one by one.
Tightening Torque35-- 40 N∙m (26-- 30 lb-ft)
12. Check the riveting of chain pins and re-- rivet if nec-
essary.
13. Remove the wire.
14. Position the no.1 cylinder at TDC.
In this position, the marking on camshaft / camshaft
bearing cap (arrow) must also be aligned. If the
markings are not aligned, the timing chain must be
re-- set and the injection pump timing has to be set.

1B3 -- 154 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
6. Pull out the bearing pins (9, 11) with sliding hammer
and remove the guide rail 10.
Sliding Hammer 116 589 20 33 00
Threaded Pin 116 589 02 34 00
Installation Procedure
1. Apply collar of both bearing pins with sealing com-
pound.
2. Position the guide rail and insert the bearing pins.
3. Install the camshaft sprocket.
Tightening Torque10 N∙m(89lb-in)
Notice
If the max. length ’L’ of the 12-- sided bolt exceeds
53.6mm, replace it.
4. Position the no. 1 cylinder at the TDC of OT.

OM600 ENGINE MECHANICAL 1B3 -- 155
D AEW OO M Y_2000
In this position, the marking on the camshaft / cam-
shaft bearing cap (arrow) must also be aligned.
5. Install the guide pulley (12).
Tightening Torque23 N∙m (17 lb-ft)
6. Attach the tensioning lever (7) to the spring (15) and
install.
7. Replace the gasket and install the cylinder head
cover.
Tightening Torque10 N∙m(89lb-in)

OM600 ENGINE MECHANICAL 1B3 -- 161
D AEW OO M Y_2000
Installation Procedure
1. Put the same alignment mark on the new crankshaft
sprocket as in the old sprocket.
Notice
Check the timing chain, camshaft sprocket, injection
pump timing sprocket, oil pump chain and oil pump
sprocket for wear and replace if necessary.
2. Install the new crankshaft sprocket (12) by using a
drift (21).
Notice
Align the groove of sprocket and woodruff key (ar-
row) exactly.
Drift 116 589 07 15 00
3. Fit the timing chain (4) on the crankshaft sprocket
(12).
Notice
Align the alignment marks (arrow) on the chain and
sprocket.
4. Install the camshaft sprocket (3).
Tightening Torque25 N∙m (18 lb-ft) + 90_
Notice
Pay attention on the alignment marks and dowel pin
(arrow).

1B3 -- 168 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
12. Coat the bolts (12) with oil and then tighten the bolts.
Tightening Torque40 N∙m (30 lb-ft) + 90_
13. Rotate the crankshaft and check axial clearance be-
tween the connecting rod and crankshaft.
14. Measure clearance between the piston crown and
cylinder
StandardMax. 0.12mm
15. Position the piston at TDC and measure the dis-
tance between the piston crown and the crankcase
surface.
StandardMax. 0.965 mm
Notice
Measure at points marked.
Dial Gauge 001 589 00 53 21
Dial Gauge Holder 363 589 02 21 00

1B3 -- 176 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
3. Unscrew the oil strainer bracket bolt.
Tightening Torque10 N∙m(89lb-in)
4. Remove the oil pump.
5. Unscrew the screw plug and remove the relief valve.
6. Installation should follow the removal procedure in
the reverse order.

1B3 -- 186 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Installation of Screw Plug
Notice
If steel ball leaks again, install the screw plug.
1. Remove the steel ball.
2. Tap thread into the bores of the oil gallery.
Notice
Front bore : M18′1.5, depth 10mm
Rear bore : M16′1.5, depth 14mm
3. Thoroughly clean the oil gallery.
4. Tighten the front plug (5) with seal (4).
Tightening Torque50 N∙m (37 lb-ft)
5. Apply Loctite 241 and then tighten the rear plug (2).
Tightening Torque50 N∙m (37 lb-ft)

OM600 ENGINE COOLING 1D3 -- 5
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON -- VEHICLE SERVICE
DRAIN AND FILLING OF COOLANT
Preceding Work : Removal of skid plate
Drain / Filling
1. Loosen the pressure cap of reservoir by 1 notch and
remove pressure and then loosen the cap.
Notice
Do not remove radiator cap when coolant is above
90°C.
2. Open the drain plug and drain the coolant.
Notice
Collect the coolant by using the proper bottle.
3. Remove the drain plug(1) and seal(2) of cylinder
block and drain the coolant.
4. Replace the seal to new one and tighten the drain
plug.
Installation Notice
Tightening Torque30 N∙m (22 lb-ft)
5. Tighten the drain plug of the lower radiator.
6. Fill the coolant through coolant reservoir -- tank.
Notice
DA proportion of 50% by volume of water / anticor-
rosion must be ensured.
7. After engine is running at idle speed, check the level
of coolant. If necessary, add enough specified cool-
ant.