Page 838 of 2053
SSANGYONG MY2002
2C-10 FRONT SUSPENSION
LOWER BALL JOINT
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the knuckle assembly. Refer to “Knuckle
Assembly” in this section.
4. Remove the lower ball joint.
Installation Notice
KAA2C190
KAA2C2005. Installation should follow the removal procedure
in the reverse order.
UPPER BALL JOINT
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the knuckle assembly. Refer to “Knuckle
Assembly” in this section.
4. Remove the upper ball joint.
Installation Notice
5. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 70 Nm (52 lb-ft)
Tightening Torque130 Nm (96 lb-ft)
Page 839 of 2053
FRONT SUSPENSION 2C-11
SSANGYONG MY2002
KNUCKLE ASSEMBLY
Tools Required
661589 13 33 00 BallJointRemover
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the caliper assembly. Refer to Section
4D, Front Disc Brakes.
4. Remove the front hub bearing assembly. Refer to
“ Front hub bearing assembl y ” in this section.
KAA2C060
KAA2C210
KAA2C220
5. Remove the splash shield mounting bolts.
Installation Notice
6. Remove the front wheel speed sensor.
Installation Notice
KAA2C230
7. Remove the outer tie rod nuts and disconnect the
tie rod ends from the knuckle using the ball joint
remover 661 589 13 33 00.
Installation Notice
Tightening Torque 6 Nm (53 lb-in)
Tightening Torque 5 Nm (33 lb-in)
Tightening Torque 40 Nm (30 lb-ft)
Page 840 of 2053
SSANGYONG MY2002
2C-12 FRONT SUSPENSION
9. Remove the upper ball joint using the ball joint re-
mover 661 589 13 33 00.
Installation Notice
KAA2C170
KAA2C070
CROSSMEMBER
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the lower cover.
Installation Notice 8. Remove the lower ball joint using the ball joint re-
mover 661 589 13 33 00.
Installation Notice
KAA2C140
KAA2C240
3. Remove the front axle housing mounting nuts from
the crossmember.
Installation Notice
Tightening Torque150 Nm (111 lb-ft)
10. Remove the knuckle assembly.
11. Installation should follow the removal procedure
in the reverse order.
Tightening Torque115 Nm (85 lb-ft)
Tightening Torque 35 Nm (26 lb-ft)
Tightening Torque118 Nm (87 lb-ft)
Page 841 of 2053
FRONT SUSPENSION 2C-13
SSANGYONG MY2002
4. Remove the crossmember mounting bolts and
nuts.
Installation Notice
KAA2C250
5. Remove the crossmember
6. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 78 Nm (58 lb-ft)
Page 849 of 2053
SSANGYONG MY2002
2D-4 REAR SUSPENSION
ON-VEHICLE SERVICE
REAR STABILIZER
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear stabilizer-to-rear stabilizer link nut.
Installation Notice
KAA2D020
KAA2D030
KAA2D040
3. Remove the rear stabilizer mounting bolts.
Installation Notice
4. Installation should follow the removal procedure in
the reverse order.
REPAIR INSTRUCTIONS
Tightening Torque 70 N•m (52 lb-ft)
Tightening Torque 38 Nm (28 lb-ft)
REAR STABILIZER LINK
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear stabilizer link-to-body frame nut.
Installation Notice
The distance between the end of the nut and
the end of the rear stabilizer link should be 10 -
13 mm (0.39 - 0.51 inch) at the connection of
the rear stabilizer link and body.
Tightening Torque 38 Nm (28 lb-ft)
Page 850 of 2053
REAR SUSPENSION 2D-5
SSANGYONG MY2002
3. Remove the rear stabilizer-to-rear stabilizer link nut.
Installation Notice
KAA2D020
KAA2D050
KAA2D060
REAR SHOCK ABSORBER
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear shock absorber lower mounting
nut.
Installation Notice
3. Remove the rear shock absorber upper mounting
nut.
Installation Notice
KAA2D070
L OWER TRAILING LINK
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the lower trailing link-to-body frame nut.
Installation Notice
Tightening Torque 70 Nm (52 lb-ft)
4. Installation should follow the removal procedure in
the reverse order.
Tightening Torque 38 Nm (43 lb-ft)
Tightening Torque 38 Nm (28 lb-ft)
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque165 Nm (122 lb-ft)
Page 851 of 2053
SSANGYONG MY2002
2D-6 REAR SUSPENSION
3. Remove the lower trailing link-to-rear axle nut.
Installation Notice
KAA2D080
KAA2D090
KAA2D100
UPPER TRAILING LINK
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the upper trailing link-to-body frame nut.
Installation Notice
3. Remove the upper trailing link-to-rear axle nut.
Installation Notice
KAA2D050
REAR COIL SPRING
Tools Required
661589 12 33 00 RearSpringCompressor
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear shock absorber lower mounting
nuts.
Installation Notice
Tightening Torque165 Nm (122 lb-ft)
4. Installation should follow the removal procedure in
the reverse order.
Tightening Torque165 Nm (122 lb-ft)
Tightening Torque165 Nm (122 lb-ft)
Tightening Torque 58 Nm (43 lb-ft) 4. Installation should follow the removal procedure in
the reverse order.
Page 852 of 2053
REAR SUSPENSION 2D-7
SSANGYONG MY2002
3. Compress the rear coil springs completely using
the rear spring compressor 661 589 12 33 00.
KAA2D110
KAA2D100
KAA2D120
4. Remove the upper trailing link-to-rear axle nuts.
Installation Notice
LATERAL ROD
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the lateral rod-to-body frame nut.
Removal Notice:
Completely press the coil springs.
Installation Notice
KAA2D130
3. Remove the lateral rod-to-rear axle nut.
Installation Notice
Tightening Torque165 Nm (122 lb-ft)
Tightening Torque165 Nm (122 lb-ft)
Tightening Torque165 Nm (122 lb-ft) 5. Remove the rear coil spring.
6. Installation should follow the removal procedure in
the reverse order.
4. Installation should follow the removal procedure in
the reverse order.