1997 SSANGYONG KORANDO torque

BODY FRONT END 9R-5
SSANGYONG MY2002
COWL VENT GRILLE
Removal and Installation Procedure
1. Open the hood.
2. Remove the wiper arms. Refer to Section 9D,
Wipers/Washer System.
3. Remove the cowl vent grille with the screws.
4. Installation should follow the removal procedure
in the reverse order.
KAA9R020
KAA9R030
HOOD
Removal and Installation Procedure
Important: Install protective coverings over the fenders
and the windshield to prevent damage to the paint,
the glass, and the moldings when removing and
installing the hood.
1. Open the hood.
2. Mark the position of the hinge to the hood to aid
in alignment during installation.
3. Remove the washer hoses from the hood.
4. Remove the hood gas spring. Refer to “Hood Gas
Spring” in this section.
5. Remove the bolts retaining the hood to both of
the hinges.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
6. With the aid of another technician, remove the hood
from the hinges.
7. Installation should follow the removal procedure
in the reverse order.
Tightening Torque7.84 - 11.76 Nm
(5.78 - 8.68 lb-ft)

SSANGYONG MY2002
9R-6 BODY FRONT END
HOOD HINGES
Removal and Installation Procedure
1. Remove the hood. Refer to “Hood” in this section.
2. Remove the cowl vent grille. Refer to “Cowl Vent
Grille” in this section.
3. Remove the side cowl vent panel Refer to “Side
Cowl Vent Panel” in this section.
4. Remove the bolts and the hood hinges
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
5. Installation should follow the removal procedure
in the reverse order.
KAA9R040
HOOD GAS SPRING
Removal and Installation Procedure
1. Open the hood.
2. Remove the wiper arms. Refer to Section 9D,
Wipers/Washer System.
3. Remove the cowl vent grille with the screws.
4. Remove gas spring fix bolt and pull up the gas
spring from the ball stud by spreding the retainer
with screw driver.
5. Remove ball stud from hood. (or not)
Installation Notice
6. Installation should follow the removal procedure
in the reverse order.
KAA9R050
Tightening Torque12.74 - 25.48 Nm
(9.4 - 18.8 lb-ft)
Tightening
Torque9 - 11 Nm
(6.63 - 8.11 lb-ft)
16 - 23 Nm
(11.8 - 16.96 lb-ft)
Spring fix
bolt
Ball stud
bolt

SSANGYONG MY2002
9S-4 BODY REAR END
ON-VEHICLE SERVICE
UNIT REPAIR
FUEL FILLER DOOR
Removal and Installation Procedure
1. Remove the bolts and the fuel filler door.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
2. Installation should follow the removal procedure
in the reverse order.
REPAIR INSTRUCTIONS
KAA9S020
KAA9S030
FUEL FILLER DOOR REMOTE
HANDLE AND CABLE
Removal and Installation Procedure
1. Remove the front seat. Refer to Section 9H, Seats.
2. Remove the front floor insulator.
3. Remove the screw with the fuel filler door remote
handle.
4. Remove the quarter trim panel. Refer to Section
9G, Interior Trim.
5. Disconnect the fuel filler door cable.
6. Installation should follow the removal procedure
in the reverse order.
Tightening Torque3.92 - 5.49 Nm
(2.92 - 4.08 lb-ft)

9. 9. 9. 9.
9.
ABS (ANTI-LOCK BRAKE SYSTEM) ABS (ANTI-LOCK BRAKE SYSTEM)ABS (ANTI-LOCK BRAKE SYSTEM) ABS (ANTI-LOCK BRAKE SYSTEM)
ABS (ANTI-LOCK BRAKE SYSTEM)
....................................................................................... .............................................................................................................................................................................. .......................................................................................
.......................................................................................
5-62 5-62 5-62 5-62
5-62
10. 10.10. 10.
10.
ABS/ABD (A ABS/ABD (AABS/ABD (A ABS/ABD (A
ABS/ABD (A
UT UTUT UT
UT
OMA OMAOMA OMA
OMA
TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):
TIC BRAKE DIFFERENTIAL LOCK):
DIESEL DIESEL DIESEL DIESEL
DIESEL
...................................... ............................................................................ ......................................
......................................
5-64 5-64 5-64 5-64
5-64
1) INDICATOR, RELAY (ABD, MOTOR, VALVE), HYDRAULIC MODULATOR.................................................... 5-64
2) STOP LAMP SWITCH, ACCELERATION SENSOR, WHEEL SPEED SENSOR, DIAGNOSIS..................... 5-66
11. 11.11. 11.
11.
ABS/ABD (A ABS/ABD (AABS/ABD (A ABS/ABD (A
ABS/ABD (A
UT UTUT UT
UT
OMA OMAOMA OMA
OMA
TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):
TIC BRAKE DIFFERENTIAL LOCK):
GASOLINE GASOLINE GASOLINE GASOLINE
GASOLINE
................................ ................................................................ ................................
................................
5-68 5-68 5-68 5-68
5-68
1) INDICATOR, RELAY (ABD, MOTOR, VALVE), HYDRAULIC MODULATOR.................................................... 5-68
2) STOP LAMP SWITCH, ACCELERATION SENSOR, WHEEL SPEED SENSOR, DIAGNOSIS..................... 5-70
12. 12.12. 12.
12.
ABS/ABD (A ABS/ABD (AABS/ABD (A ABS/ABD (A
ABS/ABD (A
UT UTUT UT
UT
OMA OMAOMA OMA
OMA
TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):
TIC BRAKE DIFFERENTIAL LOCK):
EUR EUR EUR EUR
EUR
O III O IIIO III O III
O III
.................................... ........................................................................ ....................................
....................................
5-72 5-72 5-72 5-72
5-72
-ATTACHED EBCM-................................................................................................................................................... 5-72
13. 13.13. 13.
13.
TCCU TCCUTCCU TCCU
TCCU
........................................................................................................................................... ........................................................................................................................................... ........................................................................................................................................... ...........................................................................................................................................
...........................................................................................................................................
5-74 5-74 5-74 5-74
5-74
1) INDICATOR, DIAGNOSIS..................................................................................................................................... 5-74
2) 4WD SWITCH, SPEED SENSOR & CLUTCH COIL, SHIFT MOTOR, LOCKING HUB SOLENOID ............ 5-76
14. 14.14. 14.
14.
TOD (TORQUE ON DEMAND) TOD (TORQUE ON DEMAND)TOD (TORQUE ON DEMAND) TOD (TORQUE ON DEMAND)
TOD (TORQUE ON DEMAND)
................................................................................................. .................................................................................................................................................................................................. .................................................................................................
.................................................................................................
5-78 5-78 5-78 5-78
5-78
1) 4WD SWITCH, INDICATOR, DIAGNOSIS, SHIFT MOTOR.............................................................................. 5-78
2) SPEED SENSOR & CLUTCH (COIL, CLUTCH SW(M/T) & NEUTRAL RELAY (A/T)) .................................... 5-80
15. 15.15. 15.
15.
MANUAL AIR CONDITIONING SYSTEM : DIESEL MANUAL AIR CONDITIONING SYSTEM : DIESELMANUAL AIR CONDITIONING SYSTEM : DIESEL MANUAL AIR CONDITIONING SYSTEM : DIESEL
MANUAL AIR CONDITIONING SYSTEM : DIESEL
................................................................. .................................................................................................................................. .................................................................
.................................................................
5-82 5-82 5-82 5-82
5-82
1) CONDNSER FAN MOTOR, THERMO SWITCH, COMPRESOR, THERMO AMP ............................................ 5-82MANUAL AIR CONDITIONING SYSTEM : GASOLINE MANUAL AIR CONDITIONING SYSTEM : GASOLINEMANUAL AIR CONDITIONING SYSTEM : GASOLINE MANUAL AIR CONDITIONING SYSTEM : GASOLINE
MANUAL AIR CONDITIONING SYSTEM : GASOLINE
........................................................... ...................................................................................................................... ...........................................................
...........................................................
5-84 5-84 5-84 5-84
5-841) CONDNSER FAN MOTOR(LH/RH), COMPRESOR, THERMO AMP ................................................................. 5-84
2) BLOWER MOTOR CIRCUIT................................................................................................................................. 5-86
3) CONTROL PANEL, INTAKE ACTUATOR, MODE ACTUATOR......................................................................... 5-88
16. 16.16. 16.
16.
AIR BAG (SDM : SENSING & DIAGNOSIS MODULE) AIR BAG (SDM : SENSING & DIAGNOSIS MODULE)AIR BAG (SDM : SENSING & DIAGNOSIS MODULE) AIR BAG (SDM : SENSING & DIAGNOSIS MODULE)
AIR BAG (SDM : SENSING & DIAGNOSIS MODULE)
........................................................... ...................................................................................................................... ...........................................................
...........................................................
5-90 5-90 5-90 5-90
5-90
17. 17.17. 17.
17.
SEA SEASEA SEA
SEA
T BEL T BELT BEL T BEL
T BEL
T & T & T & T &
T &
TENSION REDUCER TENSION REDUCERTENSION REDUCER TENSION REDUCER
TENSION REDUCER
........................................................................................ ................................................................................................................................................................................ ........................................................................................
........................................................................................
5-92 5-92 5-92 5-92
5-92
18. 18.18. 18.
18.
CLUSTER CLUSTERCLUSTER CLUSTER
CLUSTER
.................................................................................................................................... .................................................................................................................................... .................................................................................................................................... ....................................................................................................................................
....................................................................................................................................
5-94 5-94 5-94 5-94
5-94
1) VSS(VEHICLE SPEED SENSOR), METER(SPEEDO, TACHO) & GAUGE(FUEL, TEMPERATURE)
- DIESEL................................................................................................................................................................. 5-94

5-78 5-78 5-78 5-78
5-78
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
4WD SWITCH
TOD "A'
TOD "B"CLUSTER "B"
CLUSTER "A"
CLUSTER "C" CLUSTER "D"
S202 (BLACK)
DIAGNOSIS
CONNECTOR
SHIFT MOTOR
S201 (COLORLESS)
14. 14.14. 14.
14.
TOD (TORQUE ON DEMAND) TOD (TORQUE ON DEMAND)TOD (TORQUE ON DEMAND) TOD (TORQUE ON DEMAND)
TOD (TORQUE ON DEMAND)1) 1)1) 1)
1)
4WD SWITCH, INDICATOR, DIAGNOSIS, SHIFT MOTOR 4WD SWITCH, INDICATOR, DIAGNOSIS, SHIFT MOTOR4WD SWITCH, INDICATOR, DIAGNOSIS, SHIFT MOTOR 4WD SWITCH, INDICATOR, DIAGNOSIS, SHIFT MOTOR
4WD SWITCH, INDICATOR, DIAGNOSIS, SHIFT MOTOR
S204 (COLORLESS)
C101 (19Pin, White)
C104 (8Pin,Colorless)
S201 (8Pin,Colorless)
S202 (20Pin,Black)
S204 (14Pin,Colorless)
J202
G201
G301CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESSCONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
W/H Main
W/H Main
W/H Main
W/H Main
W/H Main
W/H MainEngine Room Fuse Box
Engine Room Fuse Box
Upper Fuse Box (Passenger Room)
Behind Cluster
Behind Audio
Behind Cluster
Upper Front Left Leg Room
Below Front Left Seat
DLC(EURO III)