1997 SSANGYONG KORANDO torque

1B3 -- 62 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
42. Install the poly V-- belt.
Notice
Be careful not to contaminate the belt.
43. By inserting a rod into the tensioning lever upper
hole and pulling the rod, install the bolt and then
tighten the nut.
Tightening Torque23 N∙m (17 lb-ft)
44. Install the oil dipstick tube bracket.
Tightening Torque10 N∙m(89lb-in)
45. Hold the cooling fan with the counter holder and
tighten the bolt.

OM600 ENGINE MECHANICAL 1B3 -- 67
D AEW OO M Y_2000
Installation Procedure
1. Thoroughly clean the sealing surface and apply
sealant.
2. Install the timing case cover.
Tightening Torque10 N∙m(89lb-in)
Notice
Bolts arrangement
1.M6 x 60
2.M6 x 70
3.M6 x 40
3. Tighten the socket bolts in the chain box.
Tightening Torque23 N∙m (17 lb-ft)
4. Tighten the oil pan bolts.
Tihi
Socket bolt10 N∙m (89 lb-in)
Tightening
TorqueM6 bolt10 N∙m (89 lb-in)TorqueM8 bolt23 N∙m (17 lb-ft)

1B3 -- 68 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
5. Install the flange, vibration damper and crankshaft
belt pulley.
Notice
Replace front radial seal if necessary.
6. Install the generator bracket.
TighteningFront25 N∙m (18 lb-ft)Tightening
To r q u eSide25 N∙m (18 lb-ft)
7. Install the generator.
TighteningTorqueUpper--25N∙m (18 lb-ft)TighteningTorqueLow -- 25 N∙m (18 lb-ft)
8. Install the cylinder head cover.
Tightening Torque10 N∙m(89lb-in)
9. Tighten the injection pump mounting bolts.
Tightening Torque23 N∙m (17 lb-ft)

OM600 ENGINE MECHANICAL 1B3 -- 69
D AEW OO M Y_2000
10. Install the fuel filter.
Tightening Torque25 N∙m (18 lb-ft)
11. Install the vacuum pump.
Tightening Torque10 N∙m(89lb-in)
12. Install the power steering pump.
Tightening Torque23 N∙m (17 lb-ft)
13. Install the power steering pump pulley
Tightening Torque32 N∙m (24 lb-ft)
14. Install the guide pulley bracket
Tightening Torque9N∙m(80lb-in)

1B3 -- 70 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
15. Install the guide pulley (22) and fit the closing cover
(20).
Tightening Torque23 N∙m (17 lb-ft)
16. Replace the gasket (3) and install the cylinder head
cover (2).
Tightening Torque10 N∙m(89lb-in)
17. Install the cooling fan belt pulley and fan clutch.
18. Install the belt tensioning device and then install the
belt.
19. Install the cooling fan.
20. Fill the engine oil and check oil leaks by running the
engine.

1B3 -- 72 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Tools Required
601 589 03 43 00 Oil Seal Assmbler
Removal Procedure
1. Remove the bolts (3, 6) from end cover, By pulling
out the lugs (arrow), remove the cover.
Notice
Be careful not to damage the oil pan gasket.
2. Remove the radial seal (4) with care not to damage
thesealingsurface.
Installation Procedure
1. Thoroughly clean the sealing surface of end cover
and apply Loctite 573.
2. Clean the groove of radial seal.
3. Apply Loctite 573 on the bolts and install the end
cover.
Tightening Torque10 N∙m(89lb-in)
Notice
Be careful not to damage the oil pan gasket.
4. Install the inner oil seal assembler to the crankshaft
flange.
Oil Seal Assembler 601 589 03 43 00

1B3 -- 78 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Installation Procedure
1. Install the hub.
Notice
Exactly align the woodruff key and the groove of hub
(arrow).
2. Install the washer (7) and tighten the bolt (6).
Washer (new) :1 EA200 N∙m (148 lb-ft) + 90_
3. Install the vibration damper.
Notice
Exactly align and insert onto the straight pin.
4. Install the belt pulley.
Tightening Torque25 N∙m (18 lb-ft)
Notice
Align the alignment marks.

OM600 ENGINE MECHANICAL 1B3 -- 79
D AEW OO M Y_2000
5. Install the timing sensor bracket.
Notice
See the ’TDC setting’.
6. Install the cooling fan pulley.
Tightening Torque10 N∙m(89lb-in)
7. Install the cooling fan.
8. Install the fan belt.
9. Remove the engine lock.