Page 35 of 2053
M162 ENGINE MECHANICAL 1B1 -- 3
D AEW OO M Y_2000
FASTENER TIGHTENING SPECIFICATIONS (Cont’d)
ApplicationNSmLb-FtLb-In
Exhaust Mainfold Nut to Stud Bolt26 -- 3419 -- 25--
Oil Drain Plug2518--
Oil Filter Cover2518--
Oil Filter Bolt2518--
Oil Pump Drive Sprocket Bolt29 -- 3521 -- 26--
Oil Pump Mounting Bolt22.5 -- 27.516.6 -- 20.3--
Oil Strainer Bracket Bolt9--11--89 -- 97
Oil Pressure Relief Valve Screw Plug5037--
Oil Dipstick Guide Tube Bolt9--11--89 -- 97
Oil Gallery Screw Plug1511--
Torque Converter Mounting Bolts4231--
Crankshaft Bearing Cap Bolts55/+90°41/+90°--
Oil Pan Mounting BoltsM82518--g
M610--89
Page 36 of 2053
1B1 -- 4 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
SPECIAL TOOLS
SPECIAL TOOLS TABLE
000 589 58 43 00
Chain Assembly
111 589 01 59 00
Supporting Bar
111 589 18 61 00
Lever Pusher
116 589 01 34 00
Threaded Pin
103 589 02 09 00
Oil Filter Remover
DW110 -- 120
Holding Pin
111 589 25 63 00
Thrust Piece
116 589 20 33 00
Sliding Hammer
Page 46 of 2053
1B1 -- 14 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
CRANKCASE VENTILATIONSYSTEM
1 Crankcase
2 Air Admission Port in Crankcase
3 Oil Drain Port
4 Filter
5 Gasket
6 A/C Bracket
7 Oil Drain Pipe
8OilPan
9 Air Admission Line
10 Vent Line
11 Restriction Hole (Diameter = 2 mm)
12 Intake Manifold13 Intake Air Duct (Cross Pipe)
14 Cylinder Head Cover
15 Oil Separator
16 Oil Separator
17 Air Admission and Vent Connection
18 Air Admission and Vent Connection
19 Throttle Valve
20 Vent Line
A Fresh Air
B Blowby Gas in Partial Load
C Blowby Gas in Full Load
Page 113 of 2053
M162 ENGINE MECHANICAL 1B1 -- 87
D AEW OO M Y_2000
ENGINE OIL SPECIFICATION
1 Drain Plug 25 NSm (18 lb-ft) .................
2 Oil Filter3 Engine Oil Filler Cap
4 Dipstick Gauge
Specifications
ApplicationDescrition
CapacityMin : 6.7L, Max : 8.2L
QualityDAPI SH or above gradey
DACEA : A2 or A3
DApproved oil by MB Sheet 229.1
ViscosityDApproved oil by MB Sheet 224.1
ReplacementDInitial at 1000-- 1500km, Replace every 15000km
Page 115 of 2053

M162 ENGINE MECHANICAL 1B1 -- 89
D AEW OO M Y_2000
Oil Circulation
1OilPump
2 Oil Gallery (to oil filter)
3 Oil Filter
4 Oil Pressure Switch
5 Main Oil Gallery
6 Cylinder Head Closing Cover
7 Oil Gallery (At Chain Tensioner)
8 Oil Non-- return Valve
9 Chain Tensioner
10 Vent (Chain Tensioner)
11 Front Closing Cover (φ17 mm)
12 Oil Gallery (Perpendicular to The Shaft)
13 Ball (φ6 mm)
14 Oil Spray Nozzle (Timing Chain)
15 Oil Gallery (At Cylinder Head)
16 Ball (φ15mm)
17 Oil Restriction Inner (φ4mm)
18 Oil Supply (To Exhaust Camshaft)19 Oil Supply (To Intake Camshaft)
20 Oil Supply (To Exhaust Camshaft Bearing)
21 Oil Supply (To Intake Camshaft Bearing)
22 Oil Gallery (Oil Supply to Exhaust Valve Tappet)
23 Oil Gallery (Oil Supply to Exhaust Valve Tappet)
24 Camshaft Closing Cover
25 Ball (φ8 mm)
26 Screw Plug
27 Camshaft Adjuster
28 Front Closing Cover (Intake Camshaft)
29 Front Treaded Bushing (Exhaust Camshaft)
30 Valve tappet
a Oil Gallery (From Oil Pump to Oil Filter)
b Main Oil Gallery
c Oil Return Line (Oil Returns to the Oil Pan
when Replacing the Filter Element)
Page 116 of 2053

1B1 -- 90 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
ENGINE OIL AND OIL FILTER
ELEMENT
Tools Required
103 589 02 09 00 Oil Filter Remover
Replacement Procedure
1. Install the oil filter remover 103 589 02 09 00 on the oil
filter cover.
Notice:Make the screw cover removable by tightening
the bolt at the side of the oil filter remover 103 589 02 09
00.
2. Install the wrench to the upper bolt in the oil filter re-
mover 103 589 02 09 00 and remove the oil cover by
turning it.
3. Remove the oil filter element.
Notice:Work with a cloth under the vehicle when re-
moving the oil filter element not to drain the oil.
4. Remove the drain plug (arrow) and drain the engine
oil.
Notice:Leave the oil filler cap open to ease theengine
oil discharge.
5. Tighten the engine oil drain plug after cleaning it.
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
Replace the seal washer with new one.
6. Replace the O -- ring in the oil filter cover with new one.
Notice:Apply the engine oil to the O -- ring.
7. Insert new oil filter element into the oil filter housing.
Page 117 of 2053
M162 ENGINE MECHANICAL 1B1 -- 91
D AEW OO M Y_2000
8. Temporarily tighten the oil filter cover. Install the oil
filter remover 103 589 02 09 00, and then complete-
ly tighten it.
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
9. Fill up engine oil through the engine oil filler opening
(3).
10. Check for oil leaks at normal engine temperature af-
ter starting the engine.
11. Stop the engine and wait 5 minutes.
Check the oil level and fill up as specified if neces-
sary.
3 Oil Filler Cap
4 Dipstick Gauge
Page 118 of 2053
1B1 -- 92 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
OIL FILTER
Preceding Work: Removal of starter motor
Removal of upper intake manifold
1 Coolant Line
2 O -- ring Replace............................
3 Clip
4Hose5Bolt 25NSm (18 lb-ft) ......................
6 Oil Filter
7 Gasket Replace...........................