AUTOMATIC TRANSMISSION 5A-197
SSANGYONG MY2002
2. Carefully assemble the oil filter to the valve body.
The spigot must not lean on one side while being
fitted.
3. Secure the oil filter assembly with the retainer.
4. Check that the magnet is located in the dimple in
the corner of the oil pan.
5. Assemble the gasket on the pan lip. The gasket
must be free of any distortion when installed. 25. Check the alignment of the detent roller and the
manual lever quadrant.
26. Connect the solenoid wiring as detailed below:
Solenoid 1 - red
Solenoid 2 - bIue
Solenoid 3 - yellow
Solenoid 4 - orange
Solenoid 5 - green
Solenoid 6 - violet
Notice: All hardware must be correctly installed and
torqued to specification.
Oil Filter and Pan Assembly
Notice:
Replace the filter whenever rebuilding a
transmission where a significant amount of
mechanical damage has occurred.
To aid the assembly of the pan gasket, use a small
amount of Vaseline at the pan/gasket interface. This
ensures that the gasket remains on the pan ridge.
Do not over torque pan bolts as this may distort
the pan and cause leaks.
Ensure that the internal line pressure plus in the
valve body is fitted.
1. Lubricate the oil filter sealing ring with automatic
transmission fluid.
KAA5A2B0 KAA5A2A0
KAA5A510
SSANGYONG MY2002
5D1-76 TRANSFER CASE
KAA5D440
KAA5D430
KAA5D420
KAA5D410
11. Install the output shaft and oil pump in the input
shaft
Notice:
If a new pump is used, align the flat of the
output shaft and the flat of the pump. Slide the
pump onto the rear output shaft.
Do not remove the plastic insert from the bore
of the new pump. Discard it after it slides out
during pump installation to the rear output shaft.
While turning the output shaft, prime the pump
through the oil filter pickup tube or housing inlet
hole with clean ATF or equivalent.
12. Install the magnet in the slot in the front case just
above the oil filter leg.
13. Install the thrust washer on the rear output shaft.
14. Install the chain, drive sprocket and driven
sprocket as an assembly over the output shafts.
Notice: The driven sprocket on the front output
shaft must be installed with the marking REAR
facing toward the rear case, if so marked.
15. Install front propeller shaft speed sensor tooth
wheel onto the front output shaft.
19. Install cam and coil housing assembly onto rear
out-put shaft.
20. Install thrust bearing assembly onto output shaft.
21. Install the rear output shaft bearing, if removed.
Notice: Make sure that the bearing is not cocked
in the bore.
22. Install the internal snap ring that retains the
bearing to the rear case. 16. Install clutch pack assembly onto the rear output
shaft
17. Install snap ring onto the rear output shaft.
Notice: If the snap ring will not install, the thrust
washer inside the clutch pack may not be seated
properly.
18. Install wave spring, apply cam and balls.
SECTION 7C
MANUAL CONTROL / SEMIAUTO
TEMPERATURE CONTROL HEATING,
VENTILATION AND AIR CONDITIONING
SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when
a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this
cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK
unless other-wise noted.
TABLE OF CONTENTS
Specifications.......................................................7C-2
Refrigerant..........................................................7C-2
Evaporator Unit....................................................7C-2
Blower Unit..........................................................7C-2
Compressor.........................................................7C-2
Condenser...........................................................7C-2
Receiver Drier......................................................7C-2
Pressure Switch...................................................7C-3
Air Filter...............................................................7C-3
Heater Unit..........................................................7C-3
Fastener Tightening Specifications.......................7C-3
Diagnosis..............................................................7C-4
Defectives in Fan Motor Circuit.............................7C-5
Defectives in Compressor Circuit.........................7C-6
Diagnosis Using the Manifold Gauge...................7C-7Component Locator.............................................7C-9
Ventilation............................................................7C-9
Heater System ................................................... 7C-11
Air Conditioner System...................................... 7C-12
Diesel Engine .................................................... 7C-12
Gasoline Engine................................................ 7C-13
Maintenance and Repair................................... 7C-14
Refrigerant Charging .......................................... 7C-14
Compressor Oil Replacement............................ 7C-18
Repair Instructions.............................................. 7C-19
On-Vehicle Service............................................... 7C-19
Condener.......................................................... 7C-19
Receiver Drier.................................................... 7C-21
Air - Conditioner Compressor............................. 7C-23
Heater and Air Conditioner Control Box.............. 7C-24
Air Filter............................................................. 7C-25
