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4. PLACE UPPER VALVE BODY WITH PLATE AND GAS-
KETS ON TOP OF LOWER VALVE BODY
Align each bolt hole and gasket in the valve body.
5. INSTALL 25 BOLTS TO UPPER VALVE BODY
HINT: Each bolt length is indicated in the illustration.
Torque: 6.4 N´m (65 kgf´cm, 56 in.´lbf)
6. INSTALL 3 SOLENOIDS
7. INSTALL MANUAL VALVE
8. INSTALL DETENT SPRING
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
9. MAKE SURE MANUAL VALVE MOVES SMOOTHLY
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18. INSTALL OVERDRIVE SUPPORT ASSEMBLY
(a) Coat the bearing and race with petroleum jelly and install
it onto the overdrive support assembly.
Bearing and race diameter
mm (in.)
InsideOutside
Race36.8 (1.449)50.9 (2.004)
Bearing33.6 (1.323)50.3 (1.980)
(b) Confirm the thrust washer is installed correctly.
HINT: Make sure that the lug shape matches the hole on
the O/D support.
(c) Using 2 bolts of SST, aim the bolt and oil holes of the over-
drive support toward the valve body side, and align them
with the bolt holes of the transmission case and insert.
SST 09350-30020 (09350-07020)
(d) Temporarily tighten the 2 bolts.
(e) Using SST, install the snap ring.
SST 09350-30020 (09350-07060)
HINT: Install the snap ring open end toward the valve
body.
(f) Torque the 2 bolts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
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(e) Install the 7 bolts.
Torque: 22 N´m (220 kgf´cm, 16 ft´lbf)
24. CHECK INPUT SHAFT ROTATION
Make sure the input shaft rotates smoothly.
25. INSTALL THROTTLE CABLE
(a) Coat a new O-ring with ATF and install it to the cable.
(b) Install the cable to the case.
26. INDIVIDUAL PISTON OPERATION INSPECTION
Check for the sound of operation while applying com-
pressed air into the oil hole indicated in the illustration.
HINT: When inspecting the O/D direct clutch, check with
the C
0 accumulator piston hole closed.
If there is no noise, disassemble and check the installa-
tion condition of the parts.
(1) O/D direct clutch
(2) Direct clutch
(3) Forward clutch
(4) O/D brake
(5) Second coast brake
(6) Second brake
(7) First and reverse brake
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(c) Connect the parking lock rod to the manual valve lever.
(d) Install the parking lock pawl bracket and torque the 3
bolts.
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
(e) Shift the manual valve lever to the P position, and confirm
that the planetary ring gear is correctly locked up by the
pawl.
29. INSTALL ACCUMULATOR SPRINGS AND PISTONS
(a) Coat the new O-rings with ATF and install them to the pis-
tons.
(b) Install the 3 springs and four accumulator pistons to the
bore.
HINT: The pistons are marked in relief with either C
0, B0,
C
2 or B2 to differentiate between them.
(c) Install the 2 springs to the C
0 accumulator piston.
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30. INSTALL CHECK BALL BODY AND SPRING
31. INSTALL VALVE BODY
(a) Align the groove of the manual valve to pin of the lever.
(b) Connect the throttle cable to the cam.
(c) Confirm the springs into the accumulator pistons are
installed correctly.
(d) Install the 17 bolts.
HINT: Each bolt length is indicated in the illustration.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
32. INSTALL SOLENOID WIRING
(a) Coat a new O-ring with ATF and install it to the grommet.
(b) Install the solenoid wiring to the case and install the stop-
per plate.
AT0SM-01
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(c) Connect the connectors to the No.1, No.2 and lock-up
solenoids.
33. INSTALL OIL TUBES
Using a plastic hammer, install the tubes into position.
NOTICE: Be careful not to bend or damage the tubes.
34. INSTALL OIL STRAINER AND GASKETS
(a) Install the 2 new gaskets in the oil strainer.
(b) Install and torque the 3 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(c) Clamp the solenoid wire.
35. INSTALL MAGNETS IN PAN
(a) Install the 3 magnets in the indications of the oil pan.
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36. INSTALL OIL PAN
(a) Remove any packing material and be careful not to drop
oil on the contacting surfaces of the transmission case
and oil pan.
(b) Apply seal packing to the oil pan.
Seal packing:
Part No. 08826-00090, THREE BOND 1281 or equiva-
lent
(c) Install and torque the 19 bolts.
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
37. INSTALL SENSOR ROTOR AND KEY
SUPRA:
OTHERS:
(a) Using snap ring pliers, install the snap ring.
(b) Install the key on the output shaft.
(c) Align the groove of the sensor rotor with the key, install the
sensor rotor.
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(c) Apply seal packing or equivalent to the 6 bolts.
Seal packing:
Part No. 08826-00070, THREE BOND 1324 or equiva-
lent
(d) Install the extension housing with a new gasket to the
case. install and torque the 6 bolts.
HINT: The 2 lower bolts are shorter.
Torque: 36 N´m (370 kgf´cm, 27 ft´lbf)
40. INSTALL TRANSMISSION HOUSING
(a) Clean the threads of the bolts and case with white gaso-
line.
(b) Apply seal packing or equivalent to the six bolts.
Seal packing:
Part No. 08826-00070, THREE BOND 1324 or equiva-
lent
(c) Install and torque the 6 bolts.
Torque:
10 mm bolt 34 N´m (345 kgf´cm, 25 ft´lbf)
12 mm bolt 57 N´m (580 kgf´cm, 42 ft´lbf)
41. INSTALL NO.2 VEHICLE SPEED SENSOR
(a) Install the O-ring from the sensor.
(b) Install the No.2 vehicle speed sensor.
42. INSTALL NO.1 VEHICLE SPEED SENSOR
(a) Install the O-ring from the sensor.
(b) Install the No.1 vehicle speed sensor.