Page 1618 of 2543

VSV for EVAP Resistance at 20°C (68°F) 30±34
VSV for EGR Resistance at 20°C (68°F) 30±34
ECT sensor
Resistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)
10±20 k
4±7 k
2±3 k
0.9±1.3 k
0.4±0.7 k
0.2±0.4 k
EGR gas
temperature
sensor
Resistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F)
64±97 k
11±16 k
2±4 k
Main heated
oxygen sensor Heater coil resistance at 20°C (68°F) 11±16
Sub heated
oxygen sensor
Heater coil resistance at 20°C (68°F)
11±16
Fuel cut rpm Fuel return rpm 1,100 rpm
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Fuel line for union bolt2930022 for flare nut 30 310 22 Fuel pressure regulator x Delivery pipe 8.8 90 78 in.Vlbf Delivery pipe x Intake manifold 21 210 15 Injector holder x Delivery pipe 7.8 80 69 in.Vlbf Fuel inlet pipe x Delivery pipe 41 420 30 Fuel return pipe x Fuel pressure regulator 27 280 20 Air intake chamber x Intake manifold 27 280 20 Manifold stay x Air intake chamber 39 400 29
Manifold stay x Cylinder head 39 400 29
EGR pipe x Cylinder head 27 270 20
EGR pipe x EGR valve 64 650 47
Control cable bracket x Air intake chamber 19 195 14
Air intake chamber stay x Intake manifold 19 195 14
Air intake chamber stay x Control cable bracket 19 195 14
Fuel pressure pulsation damper x Fuel pipe support
for SST
41
35
420
350
30
25
Fuel tank band x Body 39 400 29
MAF meter x Air cleaner case 6.9 70 61 in.Vlbf
Throttle body x Air intake chamber2121015
IAC valve x Air intake chamber
21
210
15
EGR gas temperature sensor x EGR valve
20
200
14 Knock sensor x Cylinder block 44 450 33 Main heated oxygen sensor x Exhaust manifold 20 200 14 Sub heated oxygen sensor x Center exhaust pipe 20 200 14
Upper front crossmember extension x Front suspension Bolt
Nut
29
33
300
340
22
25
Front lower arm bracket stay x Front suspension Bolt
Nut
44
59
450
600
33
43
EG±328± ENGINESFI SYSTEM (2JZ±GTE)
Page 1620 of 2543
PREPARATION
SST (SPECIAL SERVICE TOOLS)
Injection Pump Spline Shaft
Puller
Alternator Rear Bearing Replacer
Armature bearing
Armature front bearing
RECOMMENDED TOOLS
TOYOTA Electrical Tester Set
EQUIPMENT
Dial indicator Commutator Magnetic finger Steel ball
Pull scale
Brush spring
Sandpaper Commutator
Torque wrench
V±block Commutator
Vernier calipers Commutator, Brush
ON±VEHICLE INSPECTION
NOTICE: Before changing the starter, check the following items again:
wConnector connection
wAccessory installation, e.g.: theft deterrent system
ST±2± STARTING SYSTEMPREPARATION
Page 1622 of 2543
STARTER REMOVAL
Installation is in the reverse order of removal.
REMOVE STARTER
(a) Remove the rubber cap and nut, and disconnect the starter
wire.
(b) Disconnect the starter connector.
(c) Remove the 2 bolts and starter.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
COMPONENTS FOR DISASSEMBLY AND
ASSEMBLY
ST±4± STARTING SYSTEMSTARTER
Page 1623 of 2543
STARTER DISASSEMBLY
Assembly is in the reverse order of disassembly.
ASSEMBLY HINT: Use high±temperature grease to lubricate
the bearings, gears return spring and steel ball when assem-
bling the starter.
1. REMOVE DUST PROTECTORS
Remove the 2 dust protectors.
2. REMOVE FIELD FRAME AND ARMATURE
(a) Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
Torque: 7.9 NVm (81 kgfVcm, 70 in.Vlbf)
(b) Remove the 2 through bolts.
Torque: 5.9 NVm (60 kgfVcm, 52 in.Vlbf)
(c) Pull out the field frame together with the armature.
ASSEMBLY HINT: Align the protrusion of the field frame with
the groove of the magnetic switch.
(d) Remove the O±ring from the field frame.
ASSEMBLY HINT: Use a new O±ring.
3. REMOVE STARTER HOUSING, CLUTCH ASSEMBLY
AND GEAR
(a) Remove the 2 bolts.
Torque: 5.9 NVm (60 kgfVcm, 52 in.Vlbf)
± STARTING SYSTEMSTARTERST±5
Page 1624 of 2543

(b) Remove these parts from the magnetic switch:
(1) Starter housing
(2) Return spring
(3) Idler gear
(4) Bearing
(5) Clutch assembly
4. REMOVE STEEL BALL
Using a magnetic finger, remove the steel ball from the clutch
shaft hole.
5. REMOVE BRUSH HOLDER
(a) Remove the 2 screws, 2 O±rings and end cover from the field
frame.
ASSEMBLY HINT: Use 2 new O±rings.
Torque: 1.5 NVm (15 kgfVcm, 13 in.Vlbf)
(b) Remove the O±ring from the field frame.
ASSEMBLY HINT: Use a new O±ring.
(c) Using a screwdriver, hold the spring back and disconnect the
brush from the brush holder. Disconnect the 4 brushes, and
remove the brush holder.
ASSEMBLY NOTICE: Check that the positive (+) lead wires are
not grounded.
6. REMOVE ARMATURE FROM FIELD FRAME
STARTER INSPECTION AND REPAIR
Armature Coil
1. INSPECT COMMUTATOR FOR OPEN CIRCUIT
Using an ohmmeter, check that there is continuity between
the segments of the commutator.
If there is no continuity between any segment, replace the ar-
mature. ST±6
± STARTING SYSTEMSTARTER
Page 1631 of 2543
SERVICE SPECIFICATIONS
SERVICE DATA
Starter
Rated voltage and output power
No±load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
12 V 1.4 kW
90 A or less at 11.5 V
3,000 rpm or more
15.5 mm (0.610 in.)
10.0 mm (0.394 in.)
18±24 N (1.79±2.41 kgf, 3.9±5.3 lbf)
30.0 mm (1.181 in.)
29.0 mm (1.412 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
End cover X Brush holder 1.5 15 13 in.Vlbf
Starter housing X Magnetic switch 5.9 60 52 in.Vlbf
End cover X Starter housing 5.9 60 52 in.Vlbf Lead wire of field frame X Magnetic switch 7.9 81 70 in.Vlbf Starter X Clutch housing 39 400 29
± STARTING SYSTEMSERVICE SPECIFICATIONSST±13
Page 1636 of 2543
(09957±04010)
09950±40010
(09958±04010)
09950±50010
(09951±05010)
(09952±05010)
(09953±05020)
(09954±05020)
09960±10010
Puller B Set
Attachment
Holder
Puller C Set
Slide Arm
Hanger 150
Center Bolt 150
Variable Pin Wrench Set
Claw No.2
Vane pump pulley
Main shaft assembly
Main shaft assembly
RECOMMENDED TOOLS
Total preload
Steering wheel pad
Compression spring
Snap Ring No.1 Expander
TOYOTA Electrical Tester Set
Torx Socket T30
Torque Wrench (30 kgfcm)09025±00010
09042±00010
09082±00050
09905±00012
± STEERINGPREPARATIONSR±5
Page 1637 of 2543
LUBRICANT
EQUIPMENT
SSM (SPECIAL SERVICE MATERIALS)
09905±00013Snap ring Pliers
Power steering fluid
Total1.0 liters (1.1 US qts, 0.9 Imp.qts)ATF DEXRON[
II
PS vane pump
PS vane pump
Steering rack
Rotor and vane plate
Vacuum gauge
Torque wrench
Pull scale
Oil pressure gauge
Micrometer
Feeler gauge
Caliper gauge
Dial indicator
Steering effort
Gear housing
08833±00080Adhesive 1344,
THREE BOND 1344,
LOCTITE 242 or equivalentRack housing cap
rack guide spring cap
Rack guide spring cap lock nut
ItemCapacityClassification
SR±6± STEERINGPREPARATION