A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONCOMPONENT PARTS --
AT-27
COMPONENT PARTS
GENERAL NOTES
The instructions here are organized so that you work on only one component group at a time.
This will help avoid confusion from similar-looking parts of different subassemblies being on your work-
bench at the same time.
The component groups are inspected and repaired from the converter housing side.
As much as possible, complete the inspection, repair and assembly before proceeding to the next compo-
nent group. If a component group cannot be assembled because parts are being ordered, be sure to keep
all parts of that group in a separate container while proceeding with disassembly, inspection, repair and
assembly of other component groups.
Recommended ATF:
Type T-II or equivalent
GENERAL CLEANING NOTES:
1. All disassembled parts should be washed clean and any fluid passages and holes blown through with
compressed air.
2. When using compressed air to dry parts, always aim away from yourself to prevent accidentally spray-
ing automatic transmission fluid or kerosene on your face.
3. The recommended automatic transmission fluid or kerosene should be used for cleaning.
PARTS ARRANGEMENT:
1. After cleaning, the parts should be arranged in the correct order to allow efficient inspection, repairs,
and reassembly.
2. When disassembling a valve body, be sure to keep each valve together with the corresponding spring.
3. New discs for the brakes and clutches that are to be used for replacement must be soaked in transmis-
sion fluid for at least 15 minutes before assembly.
GENERAL ASSEMBLY:
1. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated with
transmission fluid prior to reassembly.
2. All gaskets and rubber O-rings should be replaced.
3. Make sure that the ends of a snap ring are not aligned with one of the cutouts and are installed in the
groove correctly.
4. If a worn bushing is to be replaced, the subassembly containing that bushing must also be replaced.
5. Check thrust bearings and races for wear or damage. Replace if necessary.
6. Use petroleum jelly to keep parts in place.
AT0DD-03
A340E(Others) AUTOMATIC TRANSMISSIONCOMPONENT PARTS -
AT-38
COMPONENT PARTS
General Notes
The instructions here are organized so that you work on only one component group at a time.
This will help avoid confusion from similar-looking parts of different subassemblies being on your work-
bench at the same time.
The component groups are inspected and repaired from the converter housing side.
As much as possible, complete the inspection, repair and assembly before proceeding to the next compo-
nent group. If a component group cannot be assembled because parts are being ordered, be sure to keep
all parts of that group in a separate container while proceeding with disassembly, inspection, repair and
assembly of other component groups.
Recommended ATF:
DEXRON® II
GENERAL CLEANING NOTES:
1. All disassembled parts should be washed clean and any fluid passages and holes blown through with
compressed air.
2. When using compressed air to dry parts, always aim away from yourself to prevent accidentally spray-
ing automatic transmission fluid or kerosene in your face.
3. The recommended automatic transmission fluid or kerosene should be used for cleaning.
PARTS ARRANGEMENT:
1. After cleaning, the parts should be arranged in the correct order to allow efficient inspection, repairs,
and reassembly.
2. When disassembling a valve body, be sure to keep each valve together with the corresponding spring.
3. New discs for the brakes and clutches that are to be used for replacement must be soaked in transmis-
sion fluid for at least 15 minutes before assembly.
GENERAL ASSEMBLY:
1. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated with
transmission fluid prior to reassembly.
2. All gaskets and rubber O-rings should be replaced.
3. Make sure that the ends of a snap ring are not aligned with one of the cutouts and are installed in the
groove correctly.
4. If a worn bushing is to be replaced, the subassembly containing that bushing must be replaced.
5. Check thrust bearings and races for wear or damage. Replace if necessary.
6. Use petroleum jelly to keep parts in place.
AX0AF-0D
RECOMMENDED TOOLS
09082±00050 TOYTOA Electrical Tester Set
EQUIPMENT
Vernier calipers
Check torque converter clutch
installation.
Dial indicator with magnetic baseCheck drive plate runout. Dial indicator with magnetic baseCheck drive late runout.
Straight edgeCheck torque converter clutch
installation.
To rque wrench Torque wrench
LUBRICANT
Item Capacity Classification
Automatic transmission fluid
Dry fill7 2 liter (7 6 US qts 6 3 lmpqts)ATF DEXRON[II
Dry fill
Drain and refill
7.2 liter (7.6 US qts, 6.3 lmp.qts)
1.6 liter (1.7 US qts, 1.4 lmp.qts)
ATF DEXRON[ II
SSM (SPECIAL SERVICE MATERIALS)
088260±0090
Seal Packing 1281.
THREE BOND 1281 or equivalent
(FIPG)
Transmission X Oil pan
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONPREPARATIONAT1±13
VALVE BODY REMOVAL
Installation is in the reverse order of removal.
INSTALLATION HINT: After installation, fill A/T fluid and
check fluid level. (See page AT1±42)
1. RAISE VEHICLE AND CLEAN TRANSMISSION
EXTERIOR
To prevent contamination, clean the exterior of the transmis-
sion.
2. DRAIN TRANSMISSION
Remove the drain plug and drain fluid into a suitable contain-
er.
Torque: 20 NVm (205 kgfVcm, 15 ftVlbf)
3. REMOVE OIL PAN
REMOVAL NOTICE: Some fluid will remain in the oil pan.
(a) Remove the 19 bolts.
Torque: 7.4 NVm (75 kgfVcm, 65 in.Vlbf)
(b) Install the blade of SST between the transmission case and
oil pan, cut off applied sealer and then remove the oil pan.
SST 09032±00100
REMOVAL NOTICE: When removing the oil pan, be care-
ful not to damage the oil pan flange.
INSTALLATION HINT:
w Remove any packing material and be careful not to drop
oil on the contacting surfaces of the oil pan and
transmission case.
w Clean contacting surfaces of any residual packing
material using gasoline or alcohol.
w Apply FIPG to the oil pan.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or equivalent
w Install the oil pan within 10 minutes after applying FIPG. AT1±16
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONON±VEHICLE REPAIR
2. REMOVE VALVE BODY
(See page AT1±16)
3. PUSH THROTTLE CABLE OUT OF TRANSMISSION
CASE
Remove the retaining bolt and pull out the throttle cable.
4. INSTALL THROTTLE CABLE
Install the retaining bolt and push in the throttle cable.
5. INSTALL VALVE BODY
(See page AT1±16)
6. IF THROTTLE CABLE IS NEW, STAKE STOPPER ON
INNER CABLE
(a) Pull in the slack of the inner cable.
(b) Stake the stopper, as shown, 0±1 mm (0±0.04 in.) from the
end of outer cable.
OIL SEAL REPLACEMENT
1. RAISE VEHICLE AND POSITION PAN TO CATCH ANY
FLUID THAT MAY DRIP
2. REMOVE PROPELLER SHAFT TOGETHER WITH
CENTER BEARING
3. REMOVE REAR OIL SEAL
NOTICE: Clean the extension housing before removing
the oil seal.
Using SST, remove the oil seal.
SST 09308±10010
4. INSTALL NEW OIL SEAL
Using SST and a hammer, drive in a new oil seal as far as it
will go.
SST 09325±40010
5. INSTALL PROPELLER SHAFT
6. LOWER VEHICLE AND CHECK FLUID LEVEL
(See page AT1±42)
Add fluid as necessary.
NOTICE: Do not overfill.
Fluid type:
ATF DEXRON[ II
AT1±20± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONON±VEHICLE REPAIR
EXTENSION HOUSING REMOVAL
Installation is in the reverse order of removal.
INSTALLATION HINT: After installation, fill A/T fluid and
check fluid lever. (See page AT1±42)
1. RAISE VEHICLE AND POSITION PAN TO CATCH ANY
FLUID THAT MAY DRIP
2. REMOVE PROPELLER SHAFT TOGETHER WITH
CENTER BEARING.
3. DISCONNECT NO. 1 AND NO. 2 VEHICLE SPEED
SENSOR CONNECTORS AND REMOVE SENSORS
4. REMOVE SPEEDOMETER DRIVEN GEAR
5. JACK UP TRANSMISSION SLIGHTLY
Securely support the transmission on a transmission jack.
Lift the transmission slightly to remove weight from the rear
support member.
6. REMOVE REAR SUPPORT MEMBER
Remove the 4 bolts, nuts and support member.
Torque: 25 NVm (260 kgfVcm, 19 ftVlbf)
7. REMOVE TRANSMISSION MOUNTING BRACKET
Remove the 4 bolts and bracket from the transmission.
Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
8. REMOVE EXTENSION HOUSING AND GASKET
Remove the 6 bolts. If necessary, tap the extension housing
with a plastic hammer or block of wood to loosen it.
INSTALLATION HINT: The 2 lower bolts are shorter.
Torque: 36 NVm (370 kgfVcm, 27 ftVlbf)
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONON±VEHICLE REPAIRAT1±21
TRANSMISSION REMOVAL
Installation is in the reverse order of removal.
INSTALLATION HINT: After installation, fill A/T fluid and
check fluid level. (See page AT1±42)
1. REMOVE A/T FLUID LEVEL GAUGE
2. REMOVE FILLER PIPE
Remove the bolt and pipe.
3. DISCONNECT THROTTLE CABLE
4. REMOVE EXHAUST PIPE
(See page EG±83)
5. REMOVE HEAT INSULATOR
Remove the 4 nuts and the heat insulator.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONASSEMBLY REMOVAL AND INSTALLATIONAT1±23
PROBLEM SYMPTOM CONFIRMATION
Taking into consideration the results of the customer problem analysis, try to reproduce the symptoms of
the trouble. If the problem is that the transmission does not up±shift, does not down±shift, or the shift point
is too high or too low, conduct the following road test to confirm the automatic shift schedule and simulate
the problem symptoms.
ROAD TEST
NOTICE: Do the test at normal A/T fluid operating temp.
50±80°C (122 ± 176°F).
1. D POSITION TEST (NORM PATTERN)
Shift into the D position and keep the accelerator pedal
constant at the full throttle valve opening position, and check
the following points:
(a) Check up±shift operation.
Check that 1±2, 2±3 and 3±O/D up±shift takes place, at the
shift point shown in the automatic shift schedule.
(See page AT1±96)
HINT:
(1) O/D Gear Up±shift Prohibition Control.
w Coolant temp. is 60°C (140°F) or less.
w If there is a 10 km/h (6 mph) difference between the set
cruise control speed and
wvehicle speed.
wO/D main switch is pushed ON.
w(During O/D OFF, indicator light lights up.)
(2) O/D Gear Lock±up Prohibition Control.
w Brake pedal is depressed.
w Coolant temp. is 60°C (140°F) or less.
(b) Check for shift shock and slip.
Check for shock and slip at the 1±2, 2±3 and 3±O/ D up±
shifts.
(c) Check for abnormal noise and vibration.
Run at the D position lock±up or O/D gear and check for ab-
normal noise and vibration.
HINT: The check for the cause of abnormal noise and vibra-
tion must be performed very thoroughly as it could also be
due to loss of balance in the torque converter clutch, etc.
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTINGAT1±37