1995 NISSAN ALMERA N15 service

TROUBLEDIAGNOSES
Diagnostic Procedure12
SYMPTOM: ASSdoes notwork.

Does theABS warning lampactivate?

No

Go to
Ii)
inDiagnostic Procedure11,
BR-83.
Yes

Carryoutself-diagnosis.
Refer toBR-53 (Europe)
or BR-55 (Except
Europe).

Note: ABSdoes notwork when vehicle speedisunder 10km/h
(6 MPH).
Diagnostic Procedure13
SYMPTOM: ASSworks frequently.
CHECK BRAKEFLUIDPRESSURE.

Check brakefluidpressure distribution.
Refer toproportioning valveinspection,

BR-9.
OK
CHECK WHEEL SENSOR.

1. Check wheelsensor connector for
terminal damage orloose connec-
tions.
2. Perform wheelsensor mechanical
check.
Refer to
Ii)
inDiagnostic Procedure
4, BR-75.

OK

Check frontandrear axles forexces-
sive looseness. RefertoFA section
("Front WheelBearing", "ON-VEHICLE
SERVICE") andRAsection ("Rear
Wheel Bearing", "ON-VEHICLE
SERVICE").

OK

Check control unitpinterminals for
damage orthe connection ofcontrol
unit harness connector.
Reconnect controlunitharness connec-
tor. Then retest.

BR-84 NG
NG
NG
Perform
Preliminary
Check, refertoBR-55.
Repair.
Repair.

SERVICEDATAANDSPECIFICATIONS (SOS)
General Specifications
BRAKE UNIT(Europe)

WithoutABS WithABS
Applied model GA14DE
GA16DE

I
CD20
GA14DE GA16DE

I
CD20
Standard Option
Front brake
Brake model CL22VDCL22VECL22VD CL22VE
Cylinder borediameter
54.0(2.126)
mm (in)
Pad mm(in)
106x39.5 x11.0 (4.17 x1.555 x0.433)
length xwidth xthickness
Rotor outerdiameter xthickness
232x18 (9.13 x0.71)

I
247
x18
232x18 (9.13 x0.71)

I
247
x18
mm (in) (972x0.71) (9.72x0.71)
Rear brake
Brake model
LT18C CL7HB
Cylinder borediameter
15.87(5/8) 30.23(1-1/4)
mm (in)
Lining orpad mm
(in)
172.8x30 x4 94x29 x10
length xwidth xthickness (6.80x1.18 x0.16) (3.70x1.14 x0.39)
Drum innerdiameter orrotor
outer diameter xthickness 180(7.09) 234x7 (9.21 x0.28)
mm (in)
Master cylinder
20.64(13/16) 22.22(7/8)
Cylinder borediameter
mm(in)
Control valve
Valve model Dualproportioning valvebuiltintomaster cylin-
Dualproportioning valveseparated frommaster
der cylinder
Split point [kPa(bar. kg/cm
2•

3.923(39.2. 40.569) x0.4
3.923(39.2. 40.569) x0.4
psi)] xreducing ratio
Brake booster
Booster model
M195T
Diaphragm diameter
Primary:205(8.07)
mm (in)
Secondary:180(7.09)
Recommended brakefluid
DOT3or DOT 4

BR-86

SERVICEDATAANDSPECIFICATIONS (SDS)
General Specifications (Cont'd)
BRAKE UNIT(Except forEurope)

Except for
Australia Except
for
Australia
Australia Australia
Without ABS With
ABS
Applied model
GA15DE.GA16DESR20DEGA15DE.
GA16DESR20DE
GA16DE GA16DE
Standard Standard Option
Option
Front brake
CL22VDCL22VE AD22VF
CL22VD CL22VEAD22VF
Brake model
Cylinder borediameter
54.0(2.126)
mm (in)
Pad mm
(in)
106x39.5 x11.0 106.8
x43.8 x
106x39.5x11.0 106.8
x43.8 x
length xwidth xthickness
(4.17x1.555 x0.433) 10.0
(4.20 x
(417x1.555 x0.433) 10.0
(4.20 x

.
1.724
x0.394)
1.724x0.394)
Rotor outerdiameter xthickness 232
x18 247x18 257x26 232x18 247
x18
257x26
mm (in) (9.13x0.71) (9.72
x0.71) (10.12x1.02) (9.13x0.71) (9.72x0.71) (10.12x1.02)
Rear brake
LT18CCL9HC CL7HB
CL9HC
Brake model
Cylinder borediameter

15.87(5/8) 33.96(1-3/8) 30.23(1-1/4) 33.96(1-3/8)

mm (in)
Lining orpad mm
(in)
172.8x30 x4 89.1
x39.5 x
94x29 x10 89.1
x39.5 x
length xwidth xthickness
(6.80x1.18 x0.16) 10.0
(3.508 x
(370x1.14 x0.39) 10.0
(3.508 x
1.555 x0.394)
1555x0.394)
Drum innerdiameter orrotor
258x9.0 234x7
258x9.0
outer diameter xthickness 180
(7.09)
(10.16x0.354) (9.21x0.28)
(10.16x0.354)
mm (in)
Master cylinder

20.64(13/16) 22.22
(7/8) 23.81(15/16) 22.22(7/8) 23.81(15/16)

Cylinder borediameter mm
(in)
Control valve
Dualproportioning valvebuiltintomaster cylin- Dualproportioning valveseparated frommaster
Valve model der
cylinder
Split point [kPa(bar.
kg/cm'.
3.923
3.923 1.9613.923 2.942
1.961
psi)] xreducing ratio (39.2.40.569) (39.2.40.569) (19.6.
20.284)
(39.2.40.569) (29.4.30.427) (19.6.20.284)
x 0.4 x0.4 x
0.2
x0.4 x
0.2
x0.2
Brake booster
S205orC205 M195T
Booster
model

Diaphragm diameter
205(8.07) Primary:
205(8.07)
mm (in) Secondary:180(7.09)
Recommended brakefluid DOT
3

BR-87
•

DISCBRAKE SERVICE
DATAANDSPECIFICATIONS (SDS)
Inspection andAdjustment
DRUM BRAKE

Unit: mm(in)
Unit:mm(in)
Front Rear
Brake model
CL22VD,
CL22VE AD22VF
CL7HB
CL9HC
Pad wear limit
Minimum thickness
2.0(0.079) 1.5(0.059)
Rotor repair limit
Minimum thickness 16.0
24.0 6.08.0
(0.630) (0.945) (0.236)(0.315)
Maximum runout 0.07(0.0028)
Maximum thickness
0.02(0.0008)
variation

BRAKE PEDAL
Brake
model
Lining wearlimit
Minimum thickness
Drum repair limit
Maximum innerdiameter
Out-ai-round Rear
LT18C
1.5 (0.059)
181 (7.13)
0.03 (0.0012) orless
Unit: mm(in)
Applied model RHDLHD
Free height

MIT
155.0-1650 (6.10-6.50) 148.0-158.0 (5.83-6.22)

AIT
164.0-174.0 (6.46-6.85) 157.0-167.0 (6.18-6.57)
Depressed height
[under force
01
490 N(50 kg,110 Ib)with
Seebelow.
engine running]
Clearance betweenswitches andpedal stopper
0.3-1.0 (0.012 -0.039)
bracket

Depressed Height[Under forceof490 N(50
kg, 110 Ib)with engine running] PARKING
BRAKECONTROL

Applied model

MIT
AIT
RHD
75(2.95) ormore
85 (3.35) ormore Unit:
mm(in)

LHD
Brake
type Drum
Disc
Control type Center
lever
Number
01
notches
[under lorceof196 N 7
-8 8
-9
(20 kg, 44Ib)]
Number ofnotches when
1or less
warning switchcomes on

BR-88

CLUTCH
SECTION
CL
CONTENTS
PRECAUTIONS ANDPREPARATION 2
Precautions 2
Preparation 2
CLUTCH SYSTEM-Hydraulic Type
3

CLUTCH SYSTEM-Mechanical Type 4
INSPECTION ANDADJUSTMENT
5

Adjusting ClutchPedal 5
Bleeding Procedure -Hydraulic type 5
HYDRAULIC CLUTCHCONTROL.. 6
Clutch Master Cylinder 6Operating
Cylinder 7
Clutch Damper 8
CLUTCH RELEASE MECHANiSM 9
CLUTCH DISCANDCLUTCH COVER 11
Clutch Disc 11
Clutch CoverandFlywheel 12
SERVICE DATAANDSPECIFICATIONS (SDS)13
General Specifications 13
Inspection andAdjustment 14
•

PRECAUTIONSANDPREPARATION

Precautions

• Recommended fluidisbrake fluid"DOT 3".
• Donot reuse drained brakefluid.
• Becareful nottosplash brakefluidonpainted areas.
• When removing andinstalling clutchpiping, useTool.
• Use new brake fluidtoclean orwash allparts ofmaster
cylinder, operating cylinderandclutch damper.
• Never usemineral oilssuch asgasoline orkerosene. Itwill
ruin therubber partsofthe hydraulic system.

Tool number
Tool name
SBR820B

WARNING:
After cleaning clutchdisc,wipe itwith adust collector. Donot
use compressed air.

Preparation

SPECIAL SERVICE TOOLS

Description

New

GG94310000
Flare nuttorque wrench
KV30101600 (New)
KV30101000 (Former)
Clutch aligning bar
ST20050240 Diaphragm spring
adjusting wrench
NT406
NT645
NT404
Removing
andinstalling clutchpiping

a:
10
mm
(0.39
in)

Installing clutchcoverandclutch disc:
a:
15.9
mm
(0.626 In)dia.
b: 17.9 mm(0.705 in)dia.
c: 40 mm (1.57 in)

Adjusting unevenness ofdiaphragm spring
of clutch cover

a: 150 mm (5.91 in)
b: 25
mm
(0.98
in)

Tool name
Description
COMMERCIAL
SERVICETOOLS

Equivalent to
GG9431 0000

CD
Flare nutcrows foot

@
Torque wrench

NT360
Removing
andinstalling clutchpiping

a: 10 mm (0.39 in)

CL-2

SERVICEDATAANDSPECIFICATIONS (SOS)
CLUTCH CONTROL SYSTEM General
Specifications
CLUTCH MASTER CYLINDER

Engine
Type ofclutch con-
trol Except
forCD20
Mechanical CD20
Hydraulic Inner
diameter
mm(in)
15.87(5/8)
CLUTCH OPERATING CYLINDER
CLUTCH DAMPER
Inner
diameter
mm(in)
17.46
(11/16)

Inner diameter
mm(in)
19.05
(3/4)

CLUTCH DISC

Unit:mm(in)

Engine GA14DEGA15DE,
GA16DE CD20
SR20DE
Model 180190
200 215
Facing size
180x125 x3.5 190
x132 x3.5 200
x130 x3.5 215x140 x3.5
(Outer dia.xinner dia.x
(7.09x4.92 x0.138) (7.48x5.20 x0.138) (7.87
x5.12 x0.138) (8.46x5.51 x0.138)
thickness)
Thickness ofdisc assem- 7.6
-8.0 (0.299 -0.315)
bly with load 8.0
-8.4 (0.315 -0331) with3,923 N(400 kg,A2Ib) with3,923 N
(400 kg,882 Ib)

CLUTCH COVER

Engine GA14DE
GA15DE

I
GA16DE
CD20
SR20DE
Model 180 190200
215
Full-load N
(kg, Ib) 3,236(330,728) 3,432(350,772)

I
3,825
(390,860) 3,481(355,783) 4,413
(450,992)

CL-13
•

SERVICEDATAANDSPECIFICATIONS (SOS)
Inspection andAdjustment
CLUTCH PEDAL

Unit:mm(in)
Except forCD20 engine models
CD20engine models
Applied model
RHOLHD
RHO LHD
Pedal height "H"
159-169 (6.26 -6.65)'1 153-163 (6.02 -6.42)*2 156-166 (6.14 -6.54)'1
149-159 (5.87 -6.26)'2
Pedal freetravel "A"
11-15 (0.43 -0.59)
9-16 (0.35 -0.63)
(at pedal pad)
Withdrawal leverplay"8" 2.5-3.5 (0.098 -0.138)

-

'1: Measured fromsurface ofdash reinforcement paneltosurface ofpedal pad.
'2: Measured fromsurface ofdash lower paneltosurface ofpedal pad.

CLUTCH DISC

Unit:mm(in)
Disc model
180190

I
200
215
Wear limitoffacing surface torivet head
0.3(0.012)
Runout limitoffacing 1.0(0.039)
Distance ofrunout checkpoint(from hub
85(3.35) 90(3.54)

I
95
(3.74) 102.5(4.04)
center)
Maximum backlashofspline (atouter edgeof
0.7(0.028) 0.8(0.031)
0.9(0.035)
disc)

CLUTCH COVER

Cover model
Uneven limitofdiaphragm springtoeheight 180
1.0 (0.039)

CL-14 190

I
200
0.7 (0.028)
I
Unit:
mm(in)
215