l
Ii
1)
Turn offengine anddisconnect throttle
position sensorharness connector.
2) Start engine.
Race engine (2,000-3,000 rpm)2or 3times
under no-load andthen runengine atidle
speed.
Ii
Check ignition timingwithatiming light.
Ignition timing:RefertoEC-36.
OK
lNG
Adjust ignition timingtothe specified valueby
turning distributor afterloosening boltswhich
secure distributor.
Ignition timing:RefertoEC-36.
(])
@
l
[!1
1)Turn offengine anddisconnect throttle
position sensorharness connector.
2) Start engine.
~
@
BASIC
SERVICE PROCEDURE
@]
Idle Speed/Ignition Timing/ldleMixtureRatio
Adjustment (Cont'd)
@
SEF695L EC-38
ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
\ I/
'e/'
-
CHECK-
/
.......
/ I\
Malfunction indicator
lamp SEF051PA
Malfunction
Indicatorlamp(Mil)
1. The malfunction indicatorlampwilllight upwhen theigni-
tion switch isturned ONwithout theengine running. Thisis
a bulb check.
• If
the malfunction indicatorlampdoes notlight up,refer to
EL section ("WARNING LAMPSANDCHIME") orsee
EC-223.
2. When theengine isstarted, themalfunction indicatorlamp
should gooff.
Condition Diagnostic
Diagnostic
Test Mode I TestMode II
Engine
stopped BULBCHECK SELF-DIAGNOSTIC
Ignition
~
RESULTS
switch in
"ON" posi-
tion Engine
*1
~
running
MALFUNCTION
OXYGENSENSOR
ID
WARNING
MONITOR
*1: Heated oxygen sensor(ForEurope andIsrael, andAustralia AITmodels)
Oxygen sensor(Except forEurope andIsrael, andAustralia AITmodels)
EC-44
ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Cont'd)
FUNCTION
Diagnostictestmode
Function
A technician canadjust somedevices
Work support
fasterandmore accurately byfollowing
indications onCONSULT.
Self-diagnostic results Self-diagnostic
resultscanberead and
erased quickly.
Data monitor
Input/Outputdatainthe ECM canberead.
CONSUL Tdrives someactuators apart
Active test
fromtheECM's andalso shifts some
parameters inaspecified range.
ECM partnumbers ECMpartnumbers canberead.
Conducted byCONSULT insteadofatech-
Function test
niciantodetermine whethereachsystem
is "OK" or"NG".
WORK SUPPORT MODE
WORK ITEM
CONDITION USAGE
THRTL POSSENADJ
CHECKTHETHROTTLE POSITIONSENSORSIGNAL. Whenadjusting throttleposition
ADJUST iTTO THE SPECIFIED VALUEBYROTATING
sensorinitialposition
THE SENSOR BODYUNDER THEFOLLOWiNG CONDI-
TIONS .
• IGN SW"ON"
• ENG NOTRUNNING
• ACC PEDAL NOTPRESSED
IGNITION TIMINGADJ
•IGNITION TIMINGFEEDBACK CONTROLWILLBE Whenadjusting initialignition
HELD BYTOUCHING "START".AFTERDOINGSO,
timing
ADJUST IGNITION TIMINGWITHATIMING LIGHTBY
TURNING THECAMSHAFT POSITIONSENSOR.
IACV-AAC VALVEADJ SETENGINE SPEEDATTHE SPECIFIED VALUEUNDER
-
THE FOllOWING CONDITIONS.
• ENGINE WARMED UP
• NO-LOAD
FUEL PRESSURE RELEASE •FUEL PUMP WillSTOP BYTOUCHING "START" Whenreleasing fuelpressure
DURING IDLING. fromfuelline
CRANK AFEW TIMES AFTER ENGINE STALLS.
EC-50
ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Cont'd)
ACTIVE TESTMODE
TEST ITEM CONDITION JUDGEMENT
CHECKITEM(REMEDY)
• Engine: Returntothe original
•Harness andconnector
FUEL INJECTION trouble
condition If
trouble symptom disappears,
•Fuel injectors
• Change theamount offuel see
CHECK ITEM.
injection usingCONSULT . •
Oxygen sensor*1
• Engine: Afterwarming up,idle
IACV-AACIV the
engine.
Enginespeedchanges according •Harness andconnector
OPENING •
Change theIACV-AAC valve
tothe opening percent. •
IACV-AAC valve
opening percentusingCON-
SULT.
• Engine: Returntothe original
•Harness andconnector
ENG COOLANT trouble
condition
Iftrouble symptom disappears, •
Engine coolant temperature
TEMP •
Change theengine coolant
.
see CHECK ITEM. sensor
temperature indicationusing
•Fuel injectors
CONSULT.
• Engine: Returntothe original
trouble condition
Iftrouble symptom disappears,
IGNITION TIMING•
Timing light:Set •
Adjust initialignition timing
• Retard theignition timingusingsee
CHECK ITEM.
CONSULT .
• Engine: Afterwarming up,idle •
Harness andconnector
the engine. •
Compression
POWER •
A/C switch "OFF"
Enginerunsrough ordies . •
Injectors
BALANCE •
Shift lever "N" •
Power transistor
• Cut offeach injector signalone •
Spark plugs
at atime using CONSULT. •
Ignition coils
• Ignition switch:ON
COOLING FAN*3•
Turn thecooling fan"ON" and
Cooling fanmoves andstops. •
Harness andconnector
"OFF", or"LOW" and"HI" •
Cooling fanmotor
and "OFF" usingCONSULT .
• Ignition switch:ON(Engine
FUEL PUMP stopped)
Fuelpump relaymakes theoper- •Harness andconnector
• Turn thefuel pump relay"ON"
RELAY and"OFF" usingCONSULT ating
sound. •
Fuel pump relay
and listen tooperating sound.
EGRC SOLENOID
VALVE (EVAP canister
•Ignition switch:ON
purge control
•Turn solenoid valve"ON" and Solenoid
valvemakes anoperat- •
Harness andconnector
solenoid valveor
EGR valve
&
"OFF"
withtheCONSULT andingsound. •
Solenoid valve
EVAP canister listen
tooperating sound.
purge control
solenoid valve)
•Ignition switch:ON
VALVE TIMING •
Turn solenoid valve"ON" and Solenoid
valvemakes anoperat- •
Harness andconnector
SOL*2 "OFF"
usingCONSULT anding
sound. •
Solenoid valve
listen tooperating sound.
SELF-LEARNING •
Inthis test, thecoefficient ofself-learning controlmixture ratioreturns tothe original coefficient by
CONT touching
"CLEAR" onthe screen.
*1: Heated oxygen sensor(ForEurope andIsrael, andAustralia A/Tmodels)
Oxygen sensor(Except forEurope andIsrael, andAustralia A/Tmodels)
*2: GA16DE except forEurope andIsrael
*3: GA16DE engine A/Tmodels forEurope without heavydutykithave a2- step control [ON/OFF] system."LOW"and"HI"
are shown onCONSULT screentorepresent "ON"condition.
EC-53
•
ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Conl'd)
FUNCTION TEST
CONDITION JUDGEMENT
ITEM CHECK
ITEM(REMEDY)
• Ignition switch:ON
COOLING FAN (Engine
stopped)
Thecooling fanrotates andstops every •
Harness andconnector
CIRCUIT •
Cooling fancircuit is
3seconds. •
Cooling fanmotor
tested whencooling fanis
•Cooling fanrelay
rotated .
• Ignition switch:ON-.
START
• Start signal circuit is
tested whenengine is
started byoperating the
starter. Beforecranking,
START SIGNAL batteryvoltage andengine
Startsignal: OFF-.ON •
Harness andconnector
CIRCUIT coolanttemperature are •
Ignition switch
displayed. During
cranking, averagebattery
voltage, massairflow
sensor outputvoltage and
cranking speedaredis-
played .
• Ignition switch:ON
(Engine running)
Lockedposition ON
•Harness andconnector
PW/ST SIGNAL •
Power steering circuitis
•Power steering oilpres-
tested whensteering
CIRCUIT wheelisrotated fullyand sure
switch
then settoastraight lineNeutral
position OFF•
Power steering pump
running position.
• Vehicle speedsensor cir-
•Harness andconnector
VEHICLE SPEED cuit
istested whenvehicle Vehicle
speedsensor inputsignal is
•Vehicle speedsensor
SEN CKT is
running ataspeed of10 greater
than4km/h (2MPH)
•Electric speedometer
km/h (6MPH) orhigher .
• After warming up,idle the
engine. •Adjust ignition timing(by
• Ignition timingadjustment
movingcamshaft position
IGN TIMING ADJ is
checked byreading The
timing lightindicates thesame
sensorordistributor)
ignition timingwithatim- value
onthe screen.
•Camshaft positionsensor
ing light andchecking
drivemechanism
whether itagrees with
specifications.
•INJECTION SYS(Injector,
fuel pressure regulator,
harness orconnector)
• Air-fuel ratiofeedback cir- •
IGNITION SYS(Spark
cuit (injection system,igni- plug,
power transistor,
tion system, vacuum ignition
coil,harness or
MIXTURE RATIO system,
etc.)istested byOxygen
sensor'1 COUNT:Morethan5 connector)
TEST examining
theoxygen times
during 10seconds •
VACUUM SYS(Intake air
sensor'1 outputat2,000 leaks)
rpm under non-loaded •
Oxygen sensor'1 circuit
state. •
Oxygen sensor'1 opera-
tion
• Fuel pressure highorlow
• Mass airflow sensor
'1: Heated oxygen sensor(ForEurope andIsrael, andAustralia AITmodels)
Oxygen sensor(Except forEurope andIsrael, andAustralia
A/T
models)
EC-55
•
TROUBLEDIAGNOSIS -General Description
Goto
(J.
Adjust ignition timingby
turning distributor.
No
NG
(Go to
@
onnext page.)
OK
CONNECT
CONSULTTOTHE VEHICLE.
Connect "CONSULT" tothe data link
connector forCONSULT andselect
"ENGINE" fromthemenu. Referto
EC-36
DOES ENGINE START?
BEFORE
STARTING
1. Check service records forany recent
repairs thatmay indicate arelated •
problem, orthe current needfor
scheduled maintenance.
2. 9pen engine hoodandcheck thefol.
lowing:
• Harness connectors forimproper con-
nections
• Vacuum hosesforsplits, kinks,or
improper connections
• Wiring forimproper connections,
pinches, orcuts
CHECK IGNITION TIMING.
1. Warm upengine sufficiently.
2. Stop engine anddisconnect throttle
position sensorharness connector.
3. Start engine.
4. Check ignition timingatidle using
timing light.
Ignition liming:
Refer toEC-36.
Basic
Inspection
Precaution:
Perform BasicInspection withoutelectrical or
mechanical loads
applied;
• Headlamp switchisOFF,
• Air conditioner switchisOFF,
• Rear defogger switchisOFF,
• Steering wheelisin the straight-ahead position,etc.
m
\\
~
~ SEF1421
~use box
~-~
vll-JI-
Datalinkconnector~'
EC-65
TROUBLEDIAGNOSES -General Description
CONSULT ReferenceValueinData Monitor
Mode
Remarks:
• Specification dataarereference values.
• Specification dataareoutput/input valueswhicharedetected orsupplied bythe ECM atthe connec-
tor.
*
Specification datamaynotbedirectly relatedtotheir components signals/values/operations.
(Le., Adjust ignition timingwithatiming lightbefore monitoring IGNTIMING. Specification datamight
be displayed evenwhen ignition timingisnot adjusted tospecification. ThisIGNTIMING moni-
tors thedata calculated bythe ECM according tothe input signals fromthecamshaft position
sensor andother ignition timingrelated sensors.)
• Ifthe real-time diagnosis resultsareNG, and theon-board diagnostic systemresultsareOK, when
diagnosing themass airflow sensor, firstcheck tosee ifthe fuel pump control circuitisnormal.
MONITOR ITEM
CONDITION SPEC
IFICA TION
CMPS.RPM (REF)•
Tachometer: Connect Almostthesame speed asthe CON-
• Run engine andcompare tachometer indicationwiththeCONSULT value.SULT value.
• Engine: Afterwarming up
Idle 1.0
-1.7V
MAS AIRIFL SE •
Air conditioner switch:OFF
• Shift lever: "N"
• No-load 2,000
rpm 1.5
-2.1V
COOLAN TEMPIS •Engine: Afterwarming up More
than70°C (158°F)
02 SEN 0-
0.3V
<-+
0.6 -1.0V
• Engine: Afterwflrming up Maintaining
enginespeedat2,000
LEAN
<-+
RICH
MIR
FIC
MNT rpm
Changesmorethan5times
during 10seconds .
VHCL SPEED SE•
Turn drive wheels andcompare speedometer indicationwiththeCONSULT Almost
thesame speed as
value the
CONSULT value
SA TTERY VOLT •Ignition switch:ON(Engine stopped) 11
-14V
• Ignition switch:ON Throttle
valvefullyclosed 0.35
-0.65V
THRTL POSSEN
(Enginestopped)
Throttlevalvefullyopened Approx.
4.0V
ST ART SIGNAL •Ignition switch:ON
-->
START
-->
ON OFF
-->
ON
-->
OFF
Throttle valve:
ON
• Ignition switch:ON Idle
position
CLSD THLIPOS
(Enginestopped)
Throttlevalve:
OFF
Slightly open
AIC
switch "OFF" OFF
AIR COND SIG •
Engine: Afterwarming up,idle the
engine
AIC
switch "ON"
ON
(Compressor operate&)
Shift lever "P"or"N" ON
PIN POSI SW •Ignition switch:ON
Exceptabove OFF
EC-74
TROUBLEDIAGNOSIS FORDTC11
Light emitting
diode
Wave
forming circuit
Camshaft
PositionSensor(CMPS)
The camshaft positionsensorisabasic component ofthe
EGGS. Itmonitors enginespeedandpiston position. These
input signals tothe EGM areused tocontrol fuelinjection, igni-
tion timing andother functions.
The camshaft positionsensorhasarotor plate andawave-
forming circuit.Therotor plate has360slits fora1
0
(paS) sig-
nal (except forEurope andIsrael) and4slits fora180
0
(REF)
signal. Thewave-forming circuitconsists ofLight Emitting
Diodes (LED)andphoto diodes.
The rotor plate ispositioned' betweentheLED andthephoto
diode. TheLED transmits lighttothe photo diode. Asthe rotor
plate turns, theslits cutthe light togenerate rough-shaped
pulses. Thesepulses areconverted intoon-off signals bythe
wave-forming circuitandsent tothe EGM.
SEF653B
180
0
signal
Diagnostic
Trouble Code
No.
11
Malfunction
isdetected when....
• Either
l'
or 180' signal isnot entered toECM for
the first fewseconds duringengine cranking.
• Either
l'
or 180' signal isnot entered toECM often
enough whiletheengine speedishigher thanthe
specified enginespeed.
• The relation between
l'
and 180'signal isnot in
the normal rangeduring thespecified engine
speed.
EC-94
Check
Items
(Possible cause)
• Harness orconnectors
(The camshaft positionsensorcircuitisopen or
shorted.)
• Camshaft positionsensor
• Starter motor(Refer toEL section.)
• Starting systemcircuit(RefertoEL section.)
• Dead (Weak) battery