1994 JEEP CHEROKEE torque

HEADLINER INSTALLATION
(1) When installing a headliner, ensure that the re-
tainer clips and rails are installed.
(2) Install the upper trim mouldings around the
perimeter of the headliner. Tighten the retaining
screws to 1 Nzm (11 in-lbs) torque.
(3) As applicable, install:
²the assist handles,
²the sunvisors,
²the dome/cargo lamps,
²the overhead console,
²the keyless entry receiver module,
²the sunroof inner rubber seal and
²all other components removed to facilitate head-
liner removal.
Fig. 136 HeadlinerÐXJ Vehicles
Fig. 137 Headliner Retainer Clip and Retainer Rail
Fig. 138 Headliner Correctly Installed
Fig. 135 Liftgate Trim MouldingÐXJ Vehicles
JBODY COMPONENTSÐXJ VEHICLES 23 - 123

SUNVISORS
REMOVAL
(1) Remove the screws that attach the sunvisor arm
support bracket to the headliner and the roof panel.
(2) Detach the sunvisor from the support bracket.
(3) Remove the sunvisor from the vehicle.
(4) Remove the retaining screw and the support bracket.
INSTALLATION
(1) Install the support bracket and the retaining
screw. Tighten the screw to 1 Nzm (9 in-lbs) torque.
(2) Position the sunvisor in the support clip and align
the arm support bracket holes with the headliner holes.
(3) Install the screws that attach the sunvisor arm
support bracket to the headliner and the roof panel.
Tighten the screws to 4 Nzm (35 in-lbs) torque.
MINI-FLOOR CONSOLEÐXJ VEHICLES
SERVICE INFORMATION
Mini-consoles are installed in XJ vehicles with and
without a transmission floor shift.
Fig. 139 Sunvisor Removal/Installation
Fig. 140 Sunvisor Bracket Removal/Installation
Fig. 141 Mini-Console With Floor Shift
23 - 124 BODY COMPONENTSÐXJ VEHICLESJ

PARKING BRAKE HANDLE COVERÐXJ
VEHICLES
REMOVAL
(1) Detach the rear of the cover from the base and
pivot it upward.
(2) Remove the retaining screws from the cover
base.
(3) Remove the trim cover from the from the floor.
INSTALLATION
(1) Position the cover on the floor and install the
retaining screws.
(2) Pivot the cover to the closed position and en-
gage the locking tab.
MINI-CONSOLE WITH FLOOR SHIFT
REMOVAL
(1) Remove the transmission shift lever handle/
knob. For vehicles with an automatic transmission,
pull the handle straight up. For vehicles with a man-
ual transmission, loosen the locknut and un-thread
the shift knob from the shaft.
(2) Remove the automatic transmission and trans-
fer case shift indicator bezel by prying upward to re-
lease them.
(4) Disconnect the lamp socket from the bezel.
(5) Remove the console retaining screws.
(6) Disconnect the wire harness connector.
(7) Remove the mini-console from the transmission
tunnel.
INSTALLATION
(1) Position the mini-console on the transmission
tunnel, connect the wire harness connector and in-
stall the retaining screws. Tighten the screws to 1
Nzm (13 in-lbs) torque.(2) Position the shift indicator bezel at the console
and connect the lamp socket to the bezel. Install the
bezel in the console.
(3) Install the shift lever handle/knob. For auto-
matic transmissions, push the handle downward un-
til it is engaged. For manual transmissions, thread
the knob onto the shaft and tighten the locknut.
FULL FLOOR CONSOLEÐXJ VEHICLES
REMOVAL
(1) Remove the transmission shift lever handle/
knob. For automatic transmissions, pull the handle
straight upward to remove it. For manual transmis-
sions, loosen the locknut and un-thread the shift
knob from the shaft.
(2) Remove the automatic transmission shift indi-
cator bezel. Remove the transfer case shift indicator
bezel (if equipped) or cover plate from the console.
(3) If equipped, insert a thin-blade tool under the
edge of the outside mirror remote control switch and
pry outward to detach it from the console. Disconnect
the wire harness connector from the switch (Fig.
195).
(4) Remove the cover retaining screws and remove
the cover from the console.
(5) Remove the remainder of the console attaching
screws from the brackets and disconnect the wire
harness connector.
(6) Separate the console floor air duct from the air
outlet duct.
(7) Remove the console and air duct from the floor.
(8) Separate the floor air duct from the console.
(9) Remove the retaining screws and detach the
floor duct from the heater housing, if necessary.
(10) Remove the console support brackets.
The brackets are attached directly to the
floor panel below the carpet.
Fig. 142 Park Brake Cover With Mini-ConsoleÐXJ
Vehicles
Fig. 143 Mini-Console With Floor Shift
JBODY COMPONENTSÐXJ VEHICLES 23 - 125

INSTALLATION
(1) Install the console support brackets, if re-
moved. Tighten the screws to 1 Nzm (11 In-lbs)
torque.
The brackets are attached directly to the
floor panel below the carpet.
(2) Attach the floor duct to the heater housing, if
removed. Tighten the screws to 1 Nzm (11 In-lbs)
torque.
(2) Attach the air duct to the console.(3) Position the console on the floor, attach the air
duct to the air outlet duct, connect the wire harness
connector and install the console retaining screws in
the brackets. Tighten the screws to 1 Nzm (11 In-lbs)
torque.
(4) Install the console cover and shift indicator be-
zels (or cover plate). Tighten the screws to 1 Nzm(11
In-lbs) torque.
(5) If equipped:
Fig. 146 Outside Mirror Remote Control SwitchÐXJ
Vehicles
Fig. 144 Full ConsoleÐXJ Vehicles
Fig. 145 Transfer Case Shift Indicator Bezel/Cover
Plate
23 - 126 BODY COMPONENTSÐXJ VEHICLESJ

SPARE TIRE/WHEEL HOLDDOWN AND FLOOR
BRACKETSÐXJ VEHICLES
REMOVAL
(1) Remove the spare tire and wheel.
(2) Remove the floor bracket retaining screws.
(3) Remove the holddown bolt from the holddown
bracket.
(4) Remove the trim panel from the quarter panel.
If necessary, refer to the removal procedure.
(5) Remove the retaining screws and the holddown
bracket from the quarter panel.
INSTALLATION
(1) Position the holddown bracket on the quarter
panel and install the retaining screws. Tighten the
screws to 8 Nzm (71 in-lbs) torque.
(2) Install the quarter trim panel. If necessary, re-
fer to the installation procedure.
(3) Install the holddown bolt in the holddown
bracket.
The length of the holddown bolt is different
for P195 and P225 tires.
(4) Position the floor bracket on the trim panel and
install the retaining screws. Tighten the screws to 1
Nzm (11 in-lbs) torque.
(5) Install the spare tire and wheel.
Fig. 153 Interior Spare Tire/Wheel Holddown and Floor Brackets
Fig. 152 Jack Retainer BracketÐXJ VehiclesFig. 154 Spare Tire/Wheel Floor Bracket
23 - 128 BODY COMPONENTSÐXJ VEHICLESJ

(5) Install all the components that were removed
to facilitate carpet and mat removal.
(6) Install the trim panels and mouldings.
(7) Install the cargo tie-down footman loops on the
carpet with replacement rivets.
(8) Position the liftgate scuff plate and latch
striker on the carpet and cross sill. Install and
tighten the scuff plate screws to 1 Nzm (11 in-lbs)
torque. Tighten the latch striker screws to 30 Nzm
(22 ft-lbs) torque.
ICARGO BARRIER
REMOVAL
(1) Tilt both seats forward and raise the storage
compartment lid.
(2) Remove the wing nuts from the front side of
the cargo barrier (Fig. 164).(3) Remove the fasteners from the lower outer cor-
ners of the cargo barrier.
(4) Remove the cargo barrier.
INSTALLATION
(1) Reverse the removal procedure to install the
cargo barrier.
Fig. 164 Cargo Barrier
Fig. 163 Cargo Area MatÐXJ Vehicles
JBODY COMPONENTSÐXJ VEHICLES 23 - 131

EXTERIOR COMPONENTS
INDEX
page page
Battery Tray........................... 140
Body Extension Panels and FasciasÐYJ
Renegade Vehicles..................... 147
Body Side Step Moulding................. 145
Body Stripes/Decals..................... 153
Cowl Grille and Screen................... 139
Cowl Weatherstrip Seal................... 139
Exterior Nameplates (Adhesive-Backed)....... 158
External Spare/Wheel Tire Carrier........... 172
Fender Flare........................... 144
Fender Inner Splash Shields............... 147
Fender Splash Aprons.................... 147
Fenders............................... 141
Fog LampÐYJ Renegade Vehicles.......... 150
Front Fascia and Skid PlateÐYJ Renegade
Vehicles............................. 148
Front Fender Extension PanelÐYJ Renegade
Vehicles............................. 149
Fuel Filler Protector/Nozzle................ 158
Half Metal Door Mirror (External)............ 158
Hard Top Liftgate Glass.................. 162
Hard Top Repair........................ 165
Hard Top Roof Vent..................... 165
Hard Top Service....................... 164
Hard Top Service Information.............. 164Hood................................. 137
Hood Alignment......................... 138
Hood Insulator Panel..................... 138
Hood Safety Latch....................... 139
Liftgate Glass Weatherstrip Seal Replacement . . 163
Radiator Grille Applique................... 134
Rear Fascia and Skid PlateÐYJ Renegade
Vehicles............................. 152
Rear Quarter Extension PanelÐYJ Renegade
Vehicles............................. 151
Rocker Extension PanelÐYJ Renegade
Vehicles............................. 150
Soft Top Service........................ 167
Soft Top Service Information............... 166
Sport Bar............................. 171
Tailgate Adjustment...................... 160
Tailgate Hinge.......................... 159
Tailgate Latch and Release Handle.......... 160
Tailgate Latch Striker..................... 161
Tailgate Lock Cylinder.................... 160
Tailgate Service......................... 159
Tailgate Service Information................ 159
Tailgate Weatherstrip Seal................. 161
Wheelhouse Splash Liners................ 146
RADIATOR GRILLE APPLIQUE
REMOVAL
(1) Raise the hood.
(2) Remove the headlamp bezels (Fig. 1).
(3) Remove the headlamp bulb retainer screws
(Fig. 2).
(4) Disconnect and remove the headlamps and
buckets as a unit (Fig. 2).
(5) Remove the parking lamp retaining screws
(Fig. 2).
(6) Disconnect the wire harness connectors and re-
move the parking lamps (Fig. 2).
(7) Remove the front crossmember cover.
(8) Remove the retaining screws and the bumper
inserts at the top of the grille panel (Fig. 1).
(9) Detach the grille applique from the grille panel
(Fig. 1).
(10) Remove the double faced foam adhesive tape
at the bottom of the grille applique (Fig. 1).
INSTALLATION
(1) Install double faced foam tape at the bottom,
interior side of the grille applique (Fig. 1).
(2) Position the grille applique over the grille
panel and press inward along the bottom where the
tape is located (Fig. 1).
(3) Install the grille applique retaining screws and
the bumper inserts (Fig. 1).(4) Connect the wire harness connectors and posi-
tion the headlamp buckets and headlamps in the
grille panel (Fig. 2).
(5) Install the headlamp bulb retainer and the
screws (Fig. 1). Tighten the screws to 2 Nzm (18 in-
lbs) torque.
(6) Install the headlamp bezels and the retaining
screws (Fig. 1). Tighten the screws securely.
(7) Connect the wire harness connectors and in-
stall the parking lamps (Fig. 2).
(8) Install the parking lamp retaining screws.
Tighten the screws to 2 Nzm (18 in-lbs) torque.
(9) Close the hood.
(10) Install the front crossmember cover.
23 - 134 BODY COMPONENTSÐXJ VEHICLESJ

(4) Attach the grille panel to the front crossmember.
(5) Install the grille panel-to-front fender bolts
(Fig. 7). Tighten the retaining screws to 27 Nzm (20
ft-lbs) torque.
(6) Install the air intake adapters on the grille
panel (Fig. 6). Tighten the retaining screws to 3 Nzm
(25 in-lbs) torque.
(7) Install the P/S fluid reservoir on the grille
panel (Fig. 5). Tighten the retaining screws to 8 Nzm
(72 in-lbs) torque.
(8) If equipped, install the A/C condenser on the grille
panel (Fig. 4). Tighten the retaining screws to 2Nzm (20 in-lbs) torque. Connect the high pressure hose
at the sight glass connection and at the compressor.
(9) Install the radiator and shroud on the grille
panel (Fig. 3). Tighten the retaining screws to 15
Nzm (132 in-lbs) torque.
(10) Install the front crossmember cover.
(11) If removed, install the grille applique (Fig. 8).
(12) Evacuate and charge the A/C system.
HOOD
REMOVAL
(1) Raise and support the hood.
(2) Disconnect the underhood lamp wire harness
connector (Fig. 10).
Fig. 8 Radiator Grille Applique and Grille Panel
Fig. 9 Radiator Support Rods
Fig. 10 Underhood Lamp
JBODY COMPONENTSÐXJ VEHICLES 23 - 137