not change except when a spindle or ball stud is
damaged or bent. The angle is not adjustable and the
damaged component(s) must be replaced to correct
mis-alignment.
CAUTION:Do not attempt to modify any suspension
or steering component by heating and bending.
PRE-ALIGNMENT INSPECTION
Before starting a front wheel alignment, the follow-
ing inspection and necessary corrections must be
completed.
(1) Tires with the same recommended air pressure,
size, and thread wear. Refer to Group 22, Tires And
Wheels for diagnosis information.
(2) Front wheel bearings for wear.
(3) Ball studs, steering linkage pivot points and
steering gear for looseness, roughness, binding or
wear. Refer to Group 19, Steering for additional in-
formation.
(4) Front wheels for excessive radial or lateral
runout and unbalance. Refer to Group 22, Tires And
Wheels for diagnosis information.
(5) Suspension components for wear and noise.
Check components for correct torque. Refer to Groups
2 and 3, Suspension and Axle for additional informa-
tion.
ALIGNMENT MEASUREMENTS AND ADJUSTMENTS
Before each alignment reading, the vehicle should
be jounced (rear first, then front). Grasp each bumper
at the center and jounce the vehicle up and down
several times. Always release the bumper in the
down position.Set the front end alignment to
specifications with the vehicle at its NOR-
MALLY RIDE HEIGHT.
CAMBER
The wheel camber angle (Fig. 1) is preset at ZERO
DEGREES (0É). The angle is not adjustable and can-
not be altered.
CASTER
The caster angle (Fig. 1) is set at:
²XJ manual transmission, POSITIVE 6.5 DE-
GREES (+6.5É).
²XJ automatic transmission, POSITIVE 8.0 DE-
GREES (+8.0É).
²YJ all transmissions, POSITIVE 6.0 DEGREES
(+6.0É).
Before checking the caster of the front axle for cor-
rect angle. Be sure the axle is not bent or twisted.
Road test the vehicle, and make left and right
turns. If the steering wheel returns to the center po-
sition unassisted, the caster angle is correct. How-ever, if steering wheel does not return toward the
center position unassisted, an incorrect caster angle
is probable.
Caster can be adjusted by installing the appropri-
ate size shims (Fig. 2, 3).Changing caster angle
will also change the front propeller shaft angle.
The propeller shaft angle has priority over
caster. Refer to Group 16, Propeller Shafts for
additional information.
Fig. 2 AdjustmentÐYJ Vehicles
Fig. 3 AdjustmentÐXJ Vehicles
2 - 6 FRONT SUSPENSION AND AXLEJ
ABS BRAKE DIAGNOSIS
INDEX
page page
ABS Fault Diagnosis....................... 4
ABS System Wiring and Electrical Circuits...... 4
ABS Warning Light Display.................. 3
Brake Warning Light Display................. 4
Diagnosis Procedures...................... 3
ECU Diagnosis........................... 4
HCU Diagnosis........................... 4Loss of Sensor Input....................... 3
Operating Sound Levels.................... 3
Rear Speed Sensor Air Gap................. 3
Steering Response........................ 3
Vehicle Response in Antilock Mode............ 3
Wheel/Tire Size and Input Signals............. 3
DIAGNOSIS PROCEDURES
ABS diagnosis involves three basic steps. First is
observation of the warning light display. Second is a
visual examination for low fluid level, leaks, parking
brakes applied, or obvious damage to system compo-
nents or wires. The third step involves using the
DRB II scan tool to identify a faulty component.
The visual examination requires a check of reser-
voir fluid level and all system components. Things to
look for are leaks, loose connections, or obvious com-
ponent damage.
The final diagnosis step involves using the DRB II
scan tool to determine the specific circuit or compo-
nent at fault. The tester is connected to the ABS di-
agnostic connector in the passenger compartment.
The connector is at the driver side of the center con-
sole under the instrument panel. Refer to the DRB II
scan tool Manual for tester procedures. Also refer to
the ABS Fault Diagnosis charts at the end of this
section for additional diagnosis information.
Initial faults should be cleared and the vehicle road
tested to reset any faults that remain in the system.
Faults can be cleared with the DRB II scan tool.
REAR SPEED SENSOR AIR GAP
The front wheel sensors are fixed and cannot be ad-
justed. Only the rear sensor air gap is adjustable. Air
gap must be set with a brass feeler gauge.
Correct air gap is important to proper signal gen-
eration. An air gap that is too large may cause com-
plete loss of sensor input. Or, a gap that is too small
could produce a false input signal, or damaging con-
tact between the sensor and tone ring.
WHEEL/TIRE SIZE AND INPUT SIGNALS
Antilock system operation is dependant on accurate
signals from the wheel speed sensors. Ideally, the ve-
hicle wheels and tires should all be the same size
and type. However, the Jeep ABS system is designed
to function with a compact spare tire installed.
OPERATING SOUND LEVELS
The ABS pump and solenoid valves may produce
some sound as they cycle on and off. This is a normal
condition and should not be mistaken for faulty oper-
ation.
VEHICLE RESPONSE IN ANTILOCK MODE
During antilock braking, the HCU solenoid valves
cycle rapidly in response to ECU inputs.
The driver will experience a pulsing sensation
within the vehicle as the solenoids decrease, hold, or
increase pressure as needed. A pulsing brake pedal
will also be noted.
The pulsing sensation occurs as the solenoids cycle
during antilock mode braking. A slight pulse in the
brake pedal may also be noted during the dynamic
self check part of system initialization.
STEERING RESPONSE
A modest amount of steering input is required dur-
ing extremely high deceleration braking, or when
braking on differing traction surfaces. An example of
differing traction surfaces would be when the left
side wheels are on ice and the right side wheels are
on dry pavement.
LOSS OF SENSOR INPUT
Sensor malfunctions will most likely be due to
loose connections, damaged sensor wires, incorrect
rear sensor air gap, or a malfunctioning sensor. Ad-
ditional causes of sensor faults would be sensor and
tone ring misalignment or damage.
ABS WARNING LIGHT DISPLAY
ABS Light Illuminates At Startup
The amber ABS light illuminates at startup as
part of the system self check feature. The light illu-
minates for 2-3 seconds then goes off as part of the
normal self check routine.
ABS Light Remains On After Startup
An ABS system fault is indicated when the light
remains on after startup. Diagnosis with the DRB II
JBRAKES 5 - 3