1990 MITSUBISHI SPYDER brake

Clutch Release Cylinder
CLUTCH
Engine (Turbo) and Engine>
DISASSEMBLY SERVICE POINT
AND PISTON CAP REMOVAL
Remove the piston from the release cylinder using c ompressed
air.
Caution
1. Cover with shop towel to prevent the piston from
popping out.
2. Apply compressed air slowly to prevent brake flu id
from splashing.
INSPECTION
Check the inner of the release cylinder for
scratches or irregular wear.
l Check the piston cup for scratch or deformation, an d
the lip for wear.
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MANUAL
E N G I N E
speed
Bearing retainer
speed
speed gear
I . speed gear
, ,
Rear cover
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brake device
Spacer
Spacer
Drain plug

MANUAL. TRANSAXLE OVERHAUL General
GENERAL
ClutchBearing retainer
Input shaft
speed
synchro-
nizer
1 speed gear
22200010055
ed gear
speed gearI
speed gear
Rear cover
Reverse
brake device
speed
intermediate gear
Intermediate gear
spacer
Output shaft
Drain plug S p a c e r
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MANUAL TRANSAXLE OVERHAUL Information
SECTIONAL VIEW
Clutch housingBearing retainer
speed gear
speed gear
1 speed gearI speed synchronizer assembly
Input shaft
1
I
Rear cover
Reverse
brake
gear
gear
S p a c e r
Output
Differentialdrive gear
Spacer
Drain plug Spacer
case
Differential
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MANUAL TRANSAXLE OVERHAUL
Items
Transaxle
Backup light switch
Bearing retainer bolt
Bell housing cover mounting bolt
Center differential lock actuator mou
Center differential lock indicator
Center differential shift lever
Differential drive gear bolt
Input shaft lock nut
Interlock plate bolt
Intermediate gear lock nut
3324
33
24
Output gear mounting bolt
Poppet plug
Rear cover bolt
Rear cover bolt
Restrict ball
Reverse brake cone machine screw
Reverse idler gear shaft bolt
Reverse shift lever assembly
Select lever mounting bolt
Shift cable bracket mounting bolt
Speedometer sleeve bolt
Starter motor mounting bolt
Stopper bracket bolt
Transaxle case tightening bolt
Transaxle mount bracket mounting
Transaxle mounting bolt mm
Transaxle mounting bolt mm diamet
Transaxle mounting bolt
mm diamet
Transaxle switch
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MANUALTRANSAXLE OVERHAUL Transaxle
TRANSAXLE
DISASSEMBLY AND REASSEMBLY
33N m24
19 Nm14I
36
27Nm
Disassembly steps
1. Bolt 2. Rear cover
3. Reverse brake cone
41 Wave spring 5. Machine screw
6. Backup light switch
7.Gasket8.Poppetplug
9.Poppet spring10.Poppetball
11.Bolt
Lubricate all internaloil
12. Speedometer. driven gear assembly 13. Air breather 14. Spring
15. Lock nut 16. Lock nut17. speed synchronizer assembly
18.
speed shift fork .
19.Synchronizer ring
20. speed gear21.Needle bearing22. speed intermediate gear
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MANUAL TRANSAXLE
. .
33N m24
19 Nm14
36
27
45
Disassembly steps
1.Bolt2.Rear cover3. Reverse brake cone 4. Wave spring 5. Machine
switch
Poppet plug9.
10.Poppet spring
Poppet ball
11.Bolt
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12. Speedometer driven gear assembly 13. Air breather14.Spring pin
15. Lock nut 16. Lock nut
17. synchronizer assembly
1.8. fork 19.
20.gear bearing,:,22. gear

MANUAL TRANSAXLE OVERHAUL
Synchronizer
SYNCHRONIZER
DISASSEMBLY AND REASSEMBLY
Disassembly steps
1. Reverse brake ring 2. Synchronizer spring 3. Synchronizer sleeve
72
4. Synchronizer key 5. Synchronizer hub
REASSEMBLY SERVICE POINTS
SYNCHRONIZER HUB SYNCHRONIZER SLEEVE
INSTALLATION
SYNCHRONIZER SPRING INSTALLATION
When installing the synchronizer springs, be sure t o position
each spring with respect to the keys as illustrated.
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