Page 1772 of 2103
R E M O V A L A N D
Post-installation Operation ,
Parking Brake Lever Stroke Adjustment
(Refer to
54-65
36-43
grease .
Removal steps
1. Rear brake assembly2. Rear brake disc 9. Shoe hold-down cup
10. Shoe hold-down spring 3. Shoe-to-anchor spring (rear) 4. Shoe-to-anchor spring (front)11. Shoe hold-down pin
5. Adjusting wheel spring12. Shoe and lining assembly13.Clip
Page 1773 of 2103
PARKING BRAKES
BRAKE ASSEMBLY
Remove the rear brake assembly and support it with wire
or. similar.
Shoe
Shoe-to-anchor spring(rear)
Forward
SHOE
-Extend the shoe and lining assembly, and remove th e shoe
hold-down cup.
INSTALLATION SERVICE POINTS
ADJUSTER INSTALLATION
the adjuster so that the shoe adjusting bolt of left hand
wheel is attached towards the front of the vehicle, and the
shoe adjusting bolt of right hand wheel is towards the rear
of the vehicle.
SHOE-TO-ANCHOR SPRING INSTALLATION
The load on the respective shoe-to-anchor springs i s different,
so the spring in the figure has been painted.
NOTE
The figure shows the left wheel; for the right
the position
is symmetrical.
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Page 1774 of 2103
PARKING BRAKES Parking Drum
INSPECTION
BRAKE LINING AND BRAKE DRUM
(1)Measure the thickness the
S t a n d a r d v a l u e : 2 . 8 m m in.)
Limit: 1.0 mm in.)
Caution
Replace the brake shoes if “the thickness of brake
lining is the limit value or ,
(2)Using a dial gauge caliper or (for
measure the brake disc drum inner at two or
more places.
Standard value: 188.0 mm (8.8 in,). .
Limit: 169.0 mm (6.7 in.)
Caution
Replace the drum if brake disc inner diameter
is the limit value or more.
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Page 1793 of 2103
STEERING Power Steering Gear
Engine (Turbo) and Engine>
CAUTION: SRSBefore removal of steering gear box, GROUP General Information, center front wheels and
remove ignition key. Failure to do so may damage
SRS clock spring and render SRS system inopera-
tive, risking serious driver injury.
Post-installationlStabilizer Bar Installation (Refer to GROUP Stabilizer Bar.)l Drive-belt Tension Adjustment Engine (Turbo): On-vehicle Engine; Refer to On-vehicle
l Fluid Supplying l Fluid (Refer to
.
l ‘Wheel Position Ahead Checking lFront Alignment Adjustment(Refer to GROUP
1523-26 Nm
24-33 Nm
Removal steps
1. Brake fluid reservoir assembly
2. A/C compressor3. Joint assembly and gear box bolt 24-33 Nm4. Power pipe connection
5. pin
6. Tie rod end and knuckle
tion
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Page 1794 of 2103
STEERING Power Steerina
R e m o v a l s t e p s
7.Stay (L.H.)
6.Stay (R.H.)
Caution
9. Centermember assembly
10. Clamp
11. Gear box assembly12.Return tube
The fasteners marked l be temporarily tightened
before they are finally tightened once the total we ight of
the engine has been placed on the
body.
REMOVAL SERVICE POINTS
BRAKE FLUID RESERVOIR ASSEMBLY
REMOVAL
Disconnect the brake fluid level sensor connector a nd remove
the brake fluid reservoir assembly from the dash pa nel with
the hose still attached.
NOTE
Place the removed reservoir where it
will not be a hindrance
power steering gear box, and
REMOVAL
Disconnect the and remove the
compressor from the
the hose
attached.
NOTE
Place the removed A/C compressor in a place where i t will
not be a hindrance when removing and installing the brake
fluid reservoir assembly, and tie it with a cord.
Caution
Do not damage the joint between the NC hose and the
pipe.
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Page 1821 of 2103
STEERING Power Steering Hoses Engine (Turbo) and
POWER STEERING HOSES
ENGINE (TURBO) AND ENGINE>
REMOVAL AND INSTALLATION
Post-installation Operationl Front Bumper Installation(Refer to GROUP 51 Front Bumper.)lDrive-belt Tension Adjustment Engine (Turbo):Refer to GROUP On-vehicle Service, Engine: Refer to GROUP 11 E-On-vehicle Service.)lPower Steering Fluid Supplying l Power Steering Fluid Line Bleeding (Refer to
23-26 Nm
34 Nm
25
11 Nm 11 Nm88
118
Removal steps
1. Brake fluid reservoir assembly
2. Clutch fluid reservoir assembly
3. A/C compressor4.Oil reservoir
hose
Suction hose
8.Return hose
9.Return hose
10.Return tube11.Pressure tube 12. Pressure hose13.Return hosePressure tube
15.Return tube16. fascia bracket
17. Air guide duct
18.Cooler tube
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Page 1822 of 2103

STEERING Power Steering Hoses Engine (Turbo) and Engine>
REMOVAL SERVICE
BRAKE FLUID RESERVOIR ASSEMBLY
REMOVAL
Disconnect the brake fluid level sensor connector and
the brake fluid reservoir assembly from the dash panel with
the hose still attached.
NOTE
Place the removed reservoir assembly in a place whe re it
will not be a hindrance when removing and installin g the
power steering gear box, and tie it with a cord.
CLUTCH FLUID RESERVOIR ASSEMBLY
REMOVAL
Remove the clutch fluid reservoir assembly from the dash
panel with the hose still attached.
NOTE
Place the removed reservoir assembly in a place whe re it
will not be a hindrance when removing and installin g the
power steering hoses, and tie it with a cord.
A/C COMPRESSOR REMOVAL
Disconnect the A/C compressor connector remove the
compressor from the compressor bracket with the hos e still
attached.
NOTE
Place the removed in a where it will not be a hindrance when
removing and installing the power steering hoses an d tie
it with a cord.
Caution
Do not damage the joint between the A/C hose and the
A/C pipe.
PRESSURE HOSE/SUCTION HOSE REMOVAL
Caution
Generator is below the oil pump, so cover the gener ator
with a shop towel before removing any of the hoses.
INSTALLATION SERVICE POINT
PRESSURE HOSE INSTALLATION
(1) Connect the pressure hose so that its slit part contacts
the oil pump’s guide bracket.
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Page 2071 of 2103
HEATER, AIR Compressor
AND VENTILATION Engine (Turbo) and Engine%
COMPRESSOR AND TENSION PULLEY
ENGINE (TURBO) AND ENGINE>
REMOVAL AND INSTALLATION
and Post-installation OperationRefrigerant Discharging and Charging(Refer to For drive belt adjustment, refer to thefollowings:GROUP On-vehicle Service.
GROUP On-vehicle Service.
CAUTIONPlug refrigerant lines to prevent air from when disconnecting them.II
23-26Nm
Hose connection,
Compressor SUN FAG 56
23-26 Nm23-26Nm
Tension pulley and tension pulley bracket removal steps
1. Brake fluid reservoir
2. Compressor drive belt
3. Cover
4. Tension pulley 5. Tension pulley bracket
Compressor and compressor
bracket removal steps
1. Brake fluid reservoir
2. Compressor drive belt
6. Compressor connector7. Discharge hose connection
8. Suction hose connection
9. O-ring 10. Compressor 11. pulley and tension pulleybracket assembly
12. Comoressor bracket
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