1989 MITSUBISHI GALANT automatic

23-100AUTOMATIC TRANSAXLE - Transaxle Oil Cooler Hoses
TRANSAXLE OIL COOLER HOSES
REMOVAL AND INSTALLATION
3-5 Nm2-4 ft.lbs.4-6 Nm\3-4 ft.lbs.
3-4 ft.lbs.
4-6 Nm3-4 ft.lbs.09A0041
< 1993 models>
2Pre-removal and Post-installation
Operationl
Drainage and Filling of Automatic Trans-axle Fluid(Refer to GROUP 00 - MaintenanceService.)
Removal steps
1. Hose clamp
2. Cable clamp
3. Oil cooler hose assembly
Caution1.Take care not to spill the transaxle fluidwhen removing components.2. After removing the oil cooler hose as- sembly, plug so that foreign materials
cannot enter the transaxle.
2-4 ftlbs.
bs.I /-\nhu-l,no
INSPECTION
l Check the hose for crack, damage and clog.
l Check for rusted or clogged radiator oil cooler.
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AUTOMATIC TRANSAXLE - Transaxle Assembly
TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
23-101
mz3u-
Pre-removal and Post-installation Op-eration@Draining and Supplying of the TransaxleFluid(Refer to GROUP 00-Maintenance Ser-vice.)*Removal and Installation of the Batteryand Battery TrayofRemoval and Installation of the Air Clean-
fRrefer to GROUP 15-Air
Cleaner.)*Removal and Installation of the Air Com-pressor(Vehicles with ACTIVE-ECS)(Refer to GROUP 33B-Air Compressor.)
cl989 models>27-34 Nm20-25ft.lbs.I360-80Nm43-58ft.lbS.60-80Nm43-58ft.lbs.
43-55 Nm
IO-12 Nm7.2-8.7 ft.lbs.
27-34 Nm20-25 ft.lbs.
30-35 km
b22-25 ft.lbs.
Iii ’30-35 Nm
22-25 ft.lbs.
ternoval steps
1. Snap pin
3. Connection for transaxle control cable
(Refer to
P.23-84.)4. Solenoid connector5. Park/neutral position switch connector
6. Pulse generator connector
7. Kickdown
servo switch connector
8. Oil temperature sensor connector 9. Connection for sppedometer cable
10. Connection for oil cooler hose
11. Connection for starter motor
12. Upper coupling bolt for transaxle assembly and engine assembly
13. Transaxle mount bracket
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23-102AUTOMATIC TRANSAXLE - Transaxle Assemblv

27-34 Nm220-25 ftlbs.
\
43-55 Nm
60-80 Nm
60-80 Nm
/43-58 ftlbs.
43-58
ftlbs.
/\ /\ 930-35 NmDm 30-35 N

m
22-25
ftlbs.22-25 ft.lbs.
Iemoval steps
2. Adjusting nut
3. Connection for transaxle control cable (Refer to
P.23-85.)4. Solenoid connector
5. Park/neutral position switch connector
6. Pulse generator connector
7. Kickdown
servo switch connector
8. Oil temperature sensor connector
9. Connection for speedometer cable
10. Connection for oil cooler hose
11. Connection for starter motor
12. Upper coupling bolt for transaxle assembly and engine assembly
13. Transaxle mount bracket
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AUTOMATIC TRANSAXLE - Transaxle Assembly dVVD>23-103
23‘;1
46-53 N
m
33-38 ftlbs.
30-35 Nm2225 filbs *---.- lo-12 Nrn/F< 17-g --ftlbs.
20’/m
. .lo-12 Nm
7-9 ftlbs.
18-
-
-- Nm
60-7243-52 ftlbs.
60-72 Nm
43-52 ft.lbs.
\24-35 Nm 17-25 ftlbs.
i\16
17
09AOO63
+*
14. Under guard
15. Cotter pin
16. Connection for tie rod end
17. Connection for lower arm ball joint
18. Connection for drive shaft
19.
Circlip
20. Bell housing cover
21. Special bolts
22. Lower coupling bolt for transaxle
assembly and engine assembly
23. Transaxle assembly
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23-104AUTOMATIC TRANSAXLE - Transaxle Assembly 4WD>
OPTIONAL12K513
Pry baraTransaxle
llKf311I
SERVICE POINTS OF REMOVALM23LBAK
16. DISCONNECTION OF TIE ROD END
Using the special tool, disconnect the tie rod end from the
knuckle.
Caution
1. Be sure to tie the cord of the special tool to the
nearby part.
2. Loosen the nut but do not remove it.
17. DISCONNECTION OF LOWER ARM BALL JOINT
Using the special tool, disconnect the lower arm ball joint
from the knuckle.
Caution
1. Be sure to tie the cord of the special tool to the
nearby part.
2. Loosen the nut but do not remove it.
18. DISCONNECTION OF DRIVE SHAFT
(1) Insert a pry bar between the transaxle case and the drive shaft, and then pry the drive shaft from the
transaxle.
Caution
1. Do not pull on the drive shaft; doing so will
damage the T.J.; be sure to use the pry bar.
2.Do not insert the pry bar so deep as to damaged
the oil seal.
(2) Keep the removed drive shaft as far away from the transaxle case as possible, and secure (by using rope.
etc.) the T.J. to the body so that it does not fall.
21. REMOVAL OF SPECIAL BOLTS
(1) Remove the three special bolts connecting the con-
verter to the drive plate.
NOTE
To remove the special bolts of torque converter, turnengine crankshaft with a box wrench to bring one of
the bolts to the position appropriate for removal. After removing the bolt, turn the crankshaft in the same
manner as above and remove all remaining bolts one
after another.
(2) After removing the special bolts, push the torque converter toward transaxle so that it does not remain on
the engine side.
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AUTOMATIC TRANSAXLE - Transaxle Assembly 23-I 05
TRANSAXLE ASSEMBLY hl33lA-1
REMOVAL AND INSTALLATION
Pre-removal and Post-installation
Operation
eDraining and Supplying of the Trans-axle Fluid(Refer to GROUP 00-MaintenanceService.)l Removal and Installation of the Bat-tery and Battery Tray
*Removal
and Installation of the Air
Cleaner(Refer to GROUP 15-Air Cleaner.)20-27 Nmlo-14 Nm
14.5-19 ft.lbs.0 /7-10 ft.lbs.
/
, \ fp,/7-9 f%.lbs.
27-34 Nm20-25 ft.lbs.
-27-34 Nm20-25 ft.lbs.
30-35 Nm
22-25 ft.lbs.
30-35 Nm
22-25 ft.lbs. OSA0183
Removal steps
1. Connection for transaxle control cable
(Refer to P.23-86.)2. Connection for oil cooler hose
3. Automatic transaxle dipstick
4. Connection for solenoid connector 5. Park/neutral position switch (Refer to
P.23-86.)6. Connection for kickdown servo switch
connector 7. Connection for pulse generator connector
8. Connection for oil temperature sensor
connector
9. Connection for speedometer cable
10. Starter motor
11. Upper coupling bolt for transaxle
assembly and engine assembly
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23-106AUTOMATIC TRANSAXLE - Transaxle Assembly
46-53 Nm34-38 ftlbs.
30-35 Nm
60-80 Nm44-57 ftlbs.60-80Nm
44-57ftlbs.\/,22/ 12
18-24
ftlbs.30-40
08AO181
4*
4*
12. Under cover
13. Connection for tie rod end (Refer to
P.23-104.)14. Connection for lower arm ball joint (Refer
to P.23-104.)~~ l * 15. Drive shaft (R.H.)4*16. Connectin for drive shaft (L.H.)17. Front exhaust pipe18. Right member
4*19. Transfer assembly (Refer to P.23-108.)20. Bell housing cover
21. Connection for drive plate and torque
converter
22. Transaxle mounting bracket
23. Lower coupling bolt for transaxle assembly and engine assembly
+O ++24.Transaxle assembly (Refer to P.23-107.)
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AUTOMATIC TRANSAXLE - Transaxle Assembly 23407
OSAOl82
Hub
SERVICE POINTS OF REMOVAL MZ3LMU
15. REMOVAL OF DRIVE SHAFT (R.H.)
(1) Use the general service tool to push out the drive shaft
from the front hub.
(2) Insert a pry bar at the projection part and remove the drive shaft
(R.H.) from the transaxle.
Caution
Do not pull out the drive shaft; doing so will
damage the T.J.; be sure to use the pry bar.
16. DISCONNECTION OF DRIVE SHAFT (L.H.)
(1) Disconnect the inner shaft assembly from the transaxle
by lightly tapping the T.J. case with a plastic hammer,
etc.
(2) Suspend the drive shaft with wire or something similarso that there are no sudden bends in the joints.
SERVICE POINTS OF INSTALLATIONMZ3LOAN
24. INSTALLAnON OF TRANSAXLE ASSEMBLY
First install the torque converter on the transaxle and then
install the transaxle assembly on the engine.
Caution
Be sure to install the torque converter on the transaxle
first.
lf it is first installed on the engine, the oil seal on
the transaxle side will be damaged.
15. INSTALLATION OF DRIVE SHAFT
(R-H.)
Install the drive shaft nut for the drive shaft (R.H.) in the
following way.
(1) Be sure to install1 the washer and drive shaft nut in the
specified direction.
(2) After installing the wheel, lower the vehicle to the ground and finally tighten the drive shaft nut.
(3) If the position of the cotter pin holes does not match,tighten the nut up to 260 Nm (188
ft.lbs.1 in maximum.
(4) Install the cotter pin in the first matching holes and bend it securely.
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