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23-84AUTOMATIC TRANSAXLE - Service Adiustment Procedures
Brake
pedal
IOSM0045
A
iection A-A
Switch body
- 175133
12 mm (.47 in.)
SHIFT LOCK MECHANISM CHECKMz3Fv~
1.
2.
3.
4.
Check to be sure that, under the following conditions, the
selector lever cannot be moved from the “P”
position to
any other position.
Ignition key position: “ACC”
Brake pedal: Not depressed
Button: Pressed
Check to be sure that, under the following conditions, the
selector lever can be moved smoothly from the “P”
position to other position.
Ignition key position: “ACC”
Brake pedal: Depressed
Button : Pressed
Check to be sure that, under the following conditions, the
selector lever can be moved smoothly from, the “I?”
position to the “P” position.
Ignition key position: “ACC”
Brake pedal: Released
Button
: Pressed
If a malfunction is discovered when following the above
checking procedures, either adjust or check the shift lock
cable mechanism. (Refer to P.23-97.)’
PARK/NEUTRAL POSITION SWITCH
ADJUSTMENT M23FKAla
PARK/NEUTRAL POSITION SWITCH
<1989 models>
1. Place selector lever in “N” (Neutral) position.
2. Loosen control cable to manual control lever coupling adjusting nuts (2
PCS.) to set cable and lever free.
3.Place manual control lever in “N” (neutral) position.
4.Turn park/neutral position switch body until 12 mm (.47 in.)
wide end of manual control lever aligns with switch body
flange [I 2 mm (.47 in.) wide portion].
5. Tighten attaching bolts (2 PCS.) taking care so that switch
body is not displaced.
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AUTOMATIC TRANSAXLE - Service Adjustment Procedures23-85
ection A-A09*0111
Switch body
6.Loosen adjusting nuts A and B and keep them apart from
the adjuster, and then gently pull the end of the cable in
the direction of F.
7. Gently tighten adjusting nut A until there is contact with
the adjuster.
8. Secure adjusting nut A and then turn nut B to lock.
9. Check that the selector lever is at the “N” position.
10. Check that the manual control lever moves to the positions
corresponding to each position of the selector lever when
the selector lever is operated.
PARK/NEUTRAL POSITION SWITCH
< 1990 models>
1. Place selector lever in “N” (Neutral) position.
2. Place manual control lever in “N” (Neutral) position.
3.For adjustment, turn the park/neutral position switch body
in order to align the end
[12 mm (.47 in.) wide area] of the
manual control lever to the flange [I2 mm (.47 in.) wide
area] of the park/neutral position switch body.
4. Tighten the mounting bolts of the park/neutral position
switch body to the specified torque. At this time, take care
to prevent dropping the switch body.
Specified torque: lo-12 Nm (7-9 ft.lbs.)
5.Loosen the nut shown in the figure, and lightly pull the end
of the transaxle control cable in the “F” direction by hand.
6. Tighten the nut to the specified torque.
Specified torque:lo-14 Nm (7-10 ft.lbs.)
7. Check that the selector lever is in “N” po?ition.
8. Check that it securely operates and functions on the
transaxle side in the range which corresponds to each
position of the selector lever.
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Page 792 of 1273

23-86AUTOMATIC TRANSAXLE -Service Adjustment Procedures
09A0179control lever
control lever
5 mm
Section A-A i.2 in.)Manual
Switch body
175133
,PARK/NEUTRAL POSITION SWITCH
1. Place selector lever in “N” (Neutral) position.
2. Place manual control lever in “N” (Neutral) position.
3.To adjust, rotate the switch body so that the manual control
lever 5 mm (.2 in.) hole and the switch body 5 mm (.2 in.)
hole are aligned.
4. Tighten the mounting bolts of the park/neutral position
switch body to the specified torque. At this time, take care
to prevent dropping the switch body.
Specified torque:1 O-l 2 Nm (7-9 ftlbs.)
5.Loosen the nut shown in the figure, and lightly pull the end
of the transaxle control cable in the “F” direction by hand.
6. Tighten the nut to the specified torque.
Specified torque:lo-14 Nm (7-10 ft.lbs.1
7. Check that the selector lever is in “N” position.
8. Check that it securely operates and functions on the
transaxle side in the range which corresponds to each
position of the selector lever.
KICKDOWN SERVO ADJUSTMENTr&?3~6
1. Completely remove all dirt and other materials adhered around the
kickdown servo switch.
2. Remove the snap ring.
3. Remove the
kickdown servo switch.
4. To prevent rotation of the piston, engage the
pawl of the
special tool into the notch of the piston, and using the
adapter, fix the piston as shown in the left.
Caution
1. Don’t press in the piston with the special tool.
2.When mounting the adapter on the transaxle case,
tighten it by hand. Don’t apply much torque.
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Page 793 of 1273
AUTOMATIC TRANSAXLE - Service Adjustment Procedures23-87
5. Loosen the locking nut to before the V groove of the
adjusting rod, and tighten ‘the special tool (inner) until it
contacts the locking nut.
6. Engage the special tool (outer) on the lock nut.
Rotating the outer cylinder counterclockwise and the inner
cylinder clockwise, lock the locking nut and special tool
(inner).
7. Attach the torque wrench to the special tool (inner), and repeat “tightening” and “returning” at a torque of 10 Nm
(7.2 ft.lbs.) two times. Then, tighten it to a torque of 5 Nm
(3.6
ft.Ibs.). Then, back off the special tool (inner) 2 to 2%
turns.
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Page 794 of 1273
23-88AUTOMATIC TRANSAXLE - Service Adjustment Procedures
8. Engage the special tool (outer) on the locking nut.
Rotating the outer cyliner clockwise and the inner cylinder
counterclockwise, unlock the locking nut and special tool
(inner).
Caution
When unlocking the lock, apply equal force to both
tools.
WD . . . Up to 1992 model -
&@~o-&q
9. Tighten the locking nut by hand until the locking nut
contacts the piston. Then, using the torque wrench, tighten
to the specified torque.
Locking nut: 25-32
Nm (18-23 ft.lbs.)
Caution
If it is rapidly tightened with the socket wrench or
torque wrench, the lock nut and adjusting rod may
rotate together.
10. Remove the special tool which fastens the piston.
Attach the plug to the outlet of the low reverse pressure.
LINE PRESSURE ADJUSTMENT
1. Drain out the automatic transaxle fluid.
2. Remove the oil pan.
3. Remove the oil filter.
4. Remove the oil-temperature sensor.
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M23F9A9
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AUTOMATIC TRANSAXLE - Service Adjustment Procedures23-89
4WD . . . Up to 1992 model
Oilerature sensor
FWD . . . From MODEL 1990.5
5. Remove the solenoid valve connector holding clip, andpress in the connector.
6.Press the tabs of the solenoid valve harness grommet, and
then push into the case and remove.
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AUTOMATIC TRANSAXLE - Service Adjustment Procedures
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I
\
B
-g----J a
----- .f-
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Tit\I;; ;gTjqy ?“,,,,,,
FWD . . . Up to MODEL 1990IOil pan gasketsurface
case0
1750435
7. Remove the valve body assembly. The manual valve can
come out, so be careful not to drop it.
8.Turn the adjustment screw of the regulator valve and adjust
so that the line pressure (kickdown brake pressure)
becomes the standard value.
When the adjustment screw is turned to the clockwise, the
line pressure becomes lower; when it is turned to
counter-clockwise, it becomes higher.
Standard value: 870-890 kPa (124-127 psi)
Oil pressure change for each turn of adjustment screw: 38
kPa (94 psi)
9. Check to be sure that the O-ring is installed on the upper
surface of the valve body at the place shown in the figure.
10. Replace the O-ring of the solenoid valve connector with a new one.
11. Install the valve body assembly to the case and then insert
the solenoid valve connector into the case. Be sure, at this
time, that the notched part of the connector faces as
shown in the figure.
Also be careful that the lead wiring isn’t caught.
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12. Replace the O-ring of the solenoid valve harness with a new one.
13. Tilt the solenoid valve harness over from the inner side of
the transaxle case to the harness grommet installation hole’
and install the harness grommet securely.
14. Install the harness grommet so that the lead wiring of the solenoid valve harness faces in the direction indicated by
the arrow in the illustration. (FWD . . . From MODEL
1990.5)
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AUTOMATIC TRANSAXLE -Service Adjustment Procedures23-91
15. Tighten valve body assembly mounting.
Valve body assembly mounting bolts:11 Nm (8.0 ftlbs.)
A: 18 mm (.709
in.) long
B: 25 mm (.984
in.) long
C: 40 mm (1.575 in.) long
Caution (AWD)
Fix the solenoid valve and oil temperature sensor harness
securely in the position shown. Since the harness of the
pressure control solenoid valve (PCSV) is separately
provided from the other harness, route the former
harness as illustrated and clamp it. If clamping is
forgotten, it will come into contact with the detent plate and parking rod.
16. Install the oil filter.
17. Install a new oil pan gasket and oil pan.
18. Pour in the specified amount of Automatic transaxle fluid.
19. Make the oil pressure test. Readjust if necessary.
REDUCING PRESSURE ADJUSTMENTMZ3FTAb
(If the scan tool is not available)
1. Remove parts up to the oil filter in the same way as for
adjustment of the line pressure. The valve body need not
be removed.
2. Turn the adjustment screw of the lower valve body and
adjust so that the reducing pressure is the standard value.
When the adjustment screw is turned to the right, the
reducing pressure becomes lower; when it is turned to the
left, it becomes higher.