1. Wiring connection
2. Power to ECU
(1) Fusible link(s)
(2) Fuse(s)
(3) ER main relay (See page FI±121)
3. Air flow meter (See page FI±104)
4. Water temp. sensor (See page FI±125)
5. Air temp. sensor (See page FI±104)
6. Injection signal circuit
(1) Injection wiring
(2) ECU (See page FI±130)
7. Oxygen sensor(s)
(Seepage FI±129 or 131)
CHECK IGNITION TIMING
1. Connect terminals TE1 and E1 of the check con-
nector.
2. Check ignition timing.
Standard: 10
° BTDC @ idle
1. Oil filler cap
2. Oil dipstick
3. Hose connections
4. PCV hoses
5. EGR system ± EGR valve stays open
CHECK EFI ELECTRONIC CIRCUIT USING
VOLT/OHMMETER
(See page FI±31)
1. Cold start injector (See page FI±78 or 81)
2. Cold start injector time switch
(See page FI±124)
1. Fuel pump (See page FI±68)
2. Fuel filter
3. Fuel pressure regulator
(See page FI±84 or 86)
CHECK DIAGNOSIS SYSTEM
Check for output of diagnosis code.
(See page FI±22)
SYMPTOM ± ENGINE BACKFIRES± Lean Fuel Mixture
CHECK FOR VACUUM LEAKS IN AIR
INTAKE LINE
CHECK COLD START INJECTOR
(See page FI±78 or 81)
CHECK FUEL PRESSURE
(See page FI±70)
Diagnostic code(s) (See page FI±25 or 27)
Ignition timing ± Adjust
(See page IG±17 or 21)
CHECK INJECTORS
(See page FI±88 or 93)Injectors ± Clogged
Malfunction
code(s)
Normal code
BAD
BAD
BAD BAD
BAD
± EFI SYSTEMTroubleshootingFI±18
CHECK IGNITION TIMING
1. Connect terminals TE1 and E1 of the check
connector.
2. Check ignition timing.
Standard: 105BTDC @ idle
1. Oil filler cap
2. Oil dipstick
3. Hose connections
4. PCV hoses
5. EGR system EGR valve stays open
SYMPTOM ± ENGINE HESITATES AND/OR POOR ACCELERATION
1. Fuel pump (See page FI±68)
2. Fuel filter
3. Fuel pressure regulator
(See page FI±84 or 86)
CHECK DIAGNOSIS SYSTEM
Check for output of diagnosis code.
(See page FI±22) CHECK FOR VACUUM LEAKS IN AIR
INTAKE LINE
1. High±tension cords
2. Distributor
3. Ignition coil
4. igniterCHECK IGNITION SPARK
(See page IG±5 or 9)
CHECK FUEL PRESSURE
(See page FI±69)
Diagnostic code(s) (See page FI±25 or 27)
Ignition timing ± Adjust
(See page IG±17 or 21)
CHECK INJECTORS
(See page FI±88 or 93)
OK CONTINUED ON PAGE FI±21 CHECK CLUTCH AND BRAKES
1. Clutch Slips
2. Brakes ± Drag
Element ± Clean or replace
Malfunction
code(s)
Injector Clogged
CHECK AIR FI¿¿ER
Normal codeBAD
BADBAD
BADBAD BAD
± EFI SYSTEMTroubleshootingFI±20
(CALIF.)
wWhen air±fuel ratio feed±
back correction value or adap-
tive control value continues at
the upper (lean)
or lower (rich) limit for a certain
period of time or adaptive con-
trol value is not renewed for a
certain period of time.
wWhen feedback frequency of
air±fuel ratio feed±
back correction or adaptive
control is abnormally
high during feedback condition.
(Others)
wOxygen sensor outputs a lean
signal continuously for several
seconds during air±fuel ratio
feedback correction.
wOpen circuit in oxygen sensor
signal (OX).wWater temp. sensor
wInjector circuit
wInjector
wFuel line pressure
wAir flow meter
wAir intake system
wOxygen sensor circuits
wOxygen sensors
wIgnition system
wECU During air±fuel ratio feedback
correction, voltage output from the
main oxygen sensor does exceed a
set value on the lean side and the
rich side continuously for a certain
period.
Water temp. sensor
wInjector circuit
wInjector
wFuel line pressure
wAir flow meter
wCold start injector
wECU wMain oxygen heater circuit
wMain oxygen sensor heater
wECU wIgniter and ignition coil circuit
wIgniter and ignition coil
wECU
wIntake air temp. sensor circuit
wIntake air temp. sensor
wECU Open or short circuit in main oxygen
sensor heater signal
(HT).No NE signal to ECU when the en-
gine speed is above 1,000
rpm.wDistributor circuit
wDistributor
wStarter signal circuit
wECU
wMain oxygen sensor circuit
wMain oxygen sensor
wECU No NE or G signal to ECU
within 2 seconds after engine has
been cranked.
wWater temp. sensor circuit
wWater temp. sensor
wECU
DIAGNOSTIC CODES (2VZ±FE)
Open or short circuit in water temp.
sensor signal (THA).
Open or short circuit in intake air
temp. sensor signal (THA) This appears when none of the oth-
er codes are identified.
wDistributor circuit
wDistributor
wECU
No IGF signal to ECU FI±8
times in succession.
Intake air
Temp. Sensor
Signal
Air±fuel Ratio
Lean
Malfunction Number of
Check engine
blinks
Air±fuel Ratio
Rich
MalfunctionMain oxygen
Sensor Heater
SignalECT control program faulty.
Main oxygen
Sensor Signal
Water temp.
Sensor SignalECT Control
Signal
*CALIF. only Ignition
SignalTrouble area
RPM Signal
RPM SignalDiagnosisSee
page Code
No.System
Normal
wECU
FI±60FI±66
FI±59FI±62IG±4
± EFI SYSTEMDiagnosis SystemFI±27
The 3S±FE engine is an in±line 4±cylinder engine with the cylinders numbered 1 ± 2 ± 3 ± 4 from the
front.
The crankshaft is supported by 5 bearing inside the crankcase. These bearing are made of aluminum
alloy.
The crankshaft is integrated with 8 weights for balance. Oil holes are placed in the center of the crank-
shaft to supply oil to the connecting rods, bearing, pistons and other components.
This engine's ignition order is 1 ± 3 ± 4 ± 2. The cylinder head is made of aluminum alloy, with a cross
flow type intake and exhaust layout and with pent±roof type combustion chambers. The spark plugs are
located in the center of the combustion chamber.
The intake manifold has 8 independent long ports and utilizes the inertial supercharging effect to im-
prove engine torque at low and medium speeds.
Exhaust and intake valves are equipped with irregular pitch springs made of special valve spring carbon
steel which are capable of functioning no matter what the engine speed.
The intake side camshaft is driven by a timing belt, and a gear on the intake side camshaft engages with
a gear on the exhaust side camshaft to drive it. The cam journal is supported at 5 places between the
valve lifters of each cylinder and on the front end of the cylinder head. Lubrication of the cam journal and
gear is accomplished by oil being supplied through the oiler port in the center of the camshaft.
Adjustment of the valve clearance is done by means of outer shim type system, in which valve adjusting
shims are located above the valve lifters. This permits replacement of the shims without removal of the
camshafts.
The resin timing belt cover is made of 2 pieces. A service hole is provided in the No. 1 belt cover for ad-
justing the timing belt tension.
Piston are made of high temperature±resistant aluminum alloy, and a depression is built into the piston
head to prevent interference with the valves.
Piston pins are the semi±floating type, with the pins fastened to the connecting rods by pressure fitting,
allowing the pistons and pins to float.
The No. 1 compression ring is made of steel and the No. 2 compression ring is made of cast iron. The oil
ring is made of a combination of steel and stainless steel. The outer diameter of each piston ring is
slightly larger than the diameter of the piston and the flexibility of the rings allows them to hug the cylin-
der walls when they are mounted on the piston rings No. 1 and No. 2 work to prevent gas leakage from
the cylinder and oil ring works to clear oil off the cylinder walls to prevent it from entering the combustion
chambers.
The cylinder block is made of cast iron. It has 4 cylinders which are approximately 2 times the length of
the piston stroke. The top of the cylinders is closed off by the cylinder head and the lower end of the cyl-
inders becomes the crankcase, in which the crankshaft is installed. In .addition, the cylinder block con-
tains a water jacket, through which coolant is pumped to cool the cylinders.
The oil pan is bolted onto the bottom of the cylinder block. The oil pan is an oil reservoir made of
pressed steel shoot. A dividing plate is included inside the oil pan to keep sufficient oil in the bottom of
the pan even when the vehicle is tilted. This dividing plate also prevents the oil from making waves when
the vehicle is topped suddenly and thus shifting the oil away from the oil pump suction pipe.
± ENGINE MECHANICALDescription (3S±FE)EM±3
The 2VZ±FE engine has 6 cylinder in a V arrangement at bank of 60°. From the front of the RH bank cylin-
ders are numbered 1 ± 3 ± 5, and from the front of the LH bank cylinders are numbered 2 ± 4 ±r 6. The crankshaft is
supported by 4 bearings inside the crankcase. These bearing are made of copper and lead alloy.
The crankshaft is integrated with 5 weights for balance. Oil holes are placed in the center of the crankshaft for sup-
plying oil to the connecting rods, pistons and other components.
This engine's ignition order is 1 ± 2 ± 3 ± 4 ± 5 ± 6. The cylinder head is made of aluminum alloy, with a cross flow
type intake and exhaust layout and with pent±roof type combustion chambers. The spark plugs are located in the
center of the combustion chambers.
At,the front and rear of the intake port of the intake manifold, a water passage has been provided which connects
the RH and LH cylinder heads.
Exhaust and intake valves are equipped with irregular pitch springs made of special valve spring carbon steel which
are capable of functioning no matter what the engine speed.
The RH and LH intake camshaft are driven by a single timing belt, and a gear on the intake side camshaft engages
with a gear on the exhaust side camshaft to drive it. The cam journal is supported at 5 (intake) or 4
(exhaust) places between the valve liters of each cylinder and on the front end of the cylinder head. Lubrication of
the cam journals and gears is accomplished by oil being supplied through the oiler port in the center of the camshaft.
Adjustment of the valve clearance is done by means of outer shim type system, in which valve adjusting shims are
located above the valve lifters. The permits replacement of the shims without removal of the camshafts.
The timing belt cover is composed of resin type No. 2 and No. 1 above and below the RH mounting bracket.
Piston are made high temperature±resistant aluminum alloy, and a depression is built into the piston head to prevent
interference with the valves.
Piston pins are the semi±floating type, with the pins fastened to the connecting rods by pressure fitting, allowing the
pistons and pins to float.
The No. 1 compression ring is made of steel and the No. 2 compression ring is made±of cast iron. The oil ring is
made of a combination of steel and stainless steel. The outer diameter of each piston ring is slightly larger than the
diameter of the piston and the flexibility of the rings allows them to hug the cylinder walls when they are mounted on
the piston. Compression rings No. 1 and No. 2 work to prevent gas leakage from the cylinder and oil ring works to
clear oil off the cylinder walls to prevent it from entering the combustion chambers.
The cylinder block is made of cast iron with a bank angle of 60°. It has 6 cylinders which are approximately 2
times the length of the piston stroke. The top of the cylinders is closed off by the cylinder heads and the lower end of
the cylinders becomes the crankcase, in which the crankshaft is installed. In addition, the cylinder block contains a
water jacket, through which coolant is pumped to cool the cylinders.
The oil pan is bolted onto the bottom of the cylinder block. The oil pan is an oil reservoir made of pressed steel
sheet. A dividing plate is included inside the oil pan to keep sufficient oil in the bottom of the pan even when the ve-
hicle is tilted. This dividing plate also prevents the oil from making waves when the vehicle is stopped suddenly and
thus shifting the oil away from the oil pump suction pipe.
± ENGINE MECHANICALDescription (2VZ±FE)EM±5
No fuel supply to injector
wNo fuel in tank
wFuel pump no working
wFuel filter clogged
wFuel line clogged or leaking
EFI system problems
Ignition problems
wIgnition coil
wIgniter
wDistributor
Spark plug faulty
High±tension cord disconnected or broken
Vacuum leaks
wPCV line
wEGR line
wIntake manifold
wAir intake chamber
wThrottle body
wISC valve
wBrake booster tine
Pulling in air between air flow meter and
throttle body
Low compression
Spark plug faulty
High±tension cord faulty
Ignition problems
wIgnition coil
wIgniter
wDistributor
Incorrect ignition timing
Vacuum leaks
wPCV line
wEGR line
wIntake manifold
TROUBLESHOOTING
ENGINE OVERHEATING
Inspect coil
Inspect igniter
Inspect distributor
Reset timing
Repair as necessaryInspect plugs
Inspect cords
Repair as necessary Troubleshoot cooling system
Reset timing
Engine will not start/
hard to start
(cranks OK)Cooling system faulty
Incorrect ignition timing
Repair as necessary
Perform spark test Engine will not crank or
cranks slowly
IG±7, 12
IG±8, 12
IG±7, 12
IG±16, 20 Rough idle, stalls or
misses
HARD STARTING
Troubleshoot starting system
Inspect plugs
Inspect cords Troubleshoot EFI system
ROUGH IDLING
Starting system faulty
Check compression Repair as necessary Engine overheats
IG±6, 10
IG±6, 10 IG±6, 10
IG±6, 10 Possible cause
Possible cause Possible cause
Remedy Remedy
Problem
Remedy Problem Problem
IG±5, 9
EM±22Page
Page
Page CO±4
FI±10 ST±2
± ENGINE MECHANICALTroubleshootingEM±6
EFI system problem
Vacuum leak
a PCV line
wEGR tine
wIntake manifold
wAir intake chamber
wThrottle body
wISC valve
wBrake booster fine
Pulling in air between air flow meter and
throttle body
Insufficient fuel flow incorrect ignition tim-
ing
Incorrect valve clearance
Carbon deposits in combustion cham-
bers
Oil leak
PCV line clogged
Piston ring worn or damaged
Valve stem and guide bushing worn
Valve stem oil seal wornRepair as necessary
Check PCV system
Check rings
Check valves and guide bushing
Check seals Troubleshoot fuel system
Reset timing
Adjust valve clearance
Inspect cylinder headRepair as necessary
Check hoses and repair as
necessary Air cleaner clogged
EM system problem
Incorrect ignition timing EFI system problems
Incorrect ignition timing
EGR system faulty
Deceleration fuel cut system always off
Check air cleaner
Repair as necessary
Reset timing Repair as necessary
Reset timing
Check EGR system
EXCESSIVE OIL CONSUMPTION
Engine diesels
(runs after ignition switch
is turned off)
Muffler explosion
(after fire) on
deceleration only
FI±10
IG ±16, 20
EM±11, 15
EM±56, 84 Muffler explosion
(after fire) all the time
AFTER FIRE, BACKFIRE
EC±4, 15
EM±123, 156
EM±57,85
ENGINE DIESELING
Check EFI (fuel cut) system
Excessive oil
consumptionRepair as necessary
IG±16, 20
EC±8, 21
Engine backfires
Possible cause Possible cause
Possible causelG±16, 20 Problem
Problem
RemedyRemedy
ProblemRemedy
Page Page
MA±5Page
± ENGINE MECHANICALTroubleshootingEM±8
ENGINE TUNE±UP
INSPECTION OF ENGINE COOLANT
(See steps 1 and 2 on page CO±4)
INSPECTION OF ENGINE OIL
(See steps 1 and 2 on page LU±6)
INSPECTION OF BATTERY
(See steps 1 and 2 on page CH±3)
Standard specific gravity:
1.25 ±1.27 when fully charged at 2O°C (68°F)
INSPECTION OF AIR FILTER
(See step 3 on page MA±5)
INSPECTION OF HIGH±TENSION CORDS
(See page IG±6 or 10)
Maximum resistance: 25 kW per cord
INSPECTION OF SPARK PLUGS (3S±FE)
(See page IG±6)
Correct electrode gap: 1.1 mm (0.043 in.)
Recommended spark plugs:
ND Q16R±U11
NGK BCPR5EY11
INSPECTION OF SPARK PLUGS (2VZ±FE)
(See page IG±10)
Correct electrode gap of new plug:
1.1 mm (0.043 in.)
Maximum electrode gap: 1.3 mm (0.051 in.)
Recommended spark plugs:
ND P020R
NGK BCPR6EP11
INSPECTION OF ALTERNATOR DRIVE BELT
(See step 3 on page CH±3)
Drive belt tension:
3S±FE w/ A/C New belt 175 +5 Ib
Used belt 130 +10 Ib
w/o A/C New belt 125 +25 Ib
Used belt 95 +20 Ib
2VZ±FE New belt 175 +5 Ib
Used belt 115 +20 Ib
± ENGINE MECHANICALEngine Tune±UpEM±10