Page 1018 of 2389

PRECAUTIONS
1. Before working the fuel system, disconnect the cable
from negative (±) terminal of the battery.
HINT: Any diagnostic code retained by the computer will be erased
when the battery terminal is removed. Therefore, if necessary, read
the diagnosis before removing the battery terminal.
2. Do not smoke or work open flame when working the fuel system.
3. Keep gasoline off rubber or leather parts.
INSPECTION PRECAUTIONS
MAINTENANCE PRECAUTIONS
1. CHECK CORRECT ENGINE TUNE±UP
(See page EM±8)
2. PRECAUTIONS WHEN CONNECTING GAUGE
(a) Use the battery as the power source for the timing light, tachome-
ter, etc.
(b) (3S±FE)
Connect the test probe of a tachometer to the service
connector of the distributor.
(c) (2VZ±FE)
Connect the test probe of a tachometer to the terminal
IG ± of the check connector.
3. IN EVENT OF ENGINE MISFIRE FOLLOWING
PRECAUTIONS SHOULD BE TAKEN
(a) Check proper connection of battery terminals, etc.
(b) Handle high±tension cords carefully.
(c) After repair work, check that the ignition coil terminals and
all other ignition system lines are reconnected securely.
(d) When cleaning the engine compartment, be especially
careful to protect the electrical system from water.
4. PRECAUTIONS WHEN HANDLING OXYGEN
SENSOR(S)
(a) Do not allow the oxygen sensor to drop or hit against an ob-
ject.
(b) Do not allow the sensor to come into contact with water.
± EFI SYSTEMPrecautionsFI±5
Page 1019 of 2389

PRECAUTIONS
1. Before working the fuel system, disconnect the cable
from negative (±) terminal of the battery.
HINT: Any diagnostic code retained by the computer will be erased
when the battery terminal is removed. Therefore, if necessary, read
the diagnosis before removing the battery terminal.
2. Do not smoke or work open flame when working the fuel system.
3. Keep gasoline off rubber or leather parts.
INSPECTION PRECAUTIONS
MAINTENANCE PRECAUTIONS
1. CHECK CORRECT ENGINE TUNE±UP
(See page EM±8)
2. PRECAUTIONS WHEN CONNECTING GAUGE
(a) Use the battery as the power source for the timing light, tachome-
ter, etc.
(b) (3S±FE)
Connect the test probe of a tachometer to the service
connector of the distributor.
(c) (2VZ±FE)
Connect the test probe of a tachometer to the terminal
IG ± of the check connector.
3. IN EVENT OF ENGINE MISFIRE FOLLOWING
PRECAUTIONS SHOULD BE TAKEN
(a) Check proper connection of battery terminals, etc.
(b) Handle high±tension cords carefully.
(c) After repair work, check that the ignition coil terminals and
all other ignition system lines are reconnected securely.
(d) When cleaning the engine compartment, be especially
careful to protect the electrical system from water.
4. PRECAUTIONS WHEN HANDLING OXYGEN
SENSOR(S)
(a) Do not allow the oxygen sensor to drop or hit against an ob-
ject.
(b) Do not allow the sensor to come into contact with water.
± EFI SYSTEMInspection PrecautionsFI±5
Page 1020 of 2389

IF VEHICLE IS EQUIPPED WITH MOBILE
RADIO SYSTEM (HAM, CB, ETC.)
The ECU has been designed so that it will not be affected ±by out-
side interference.
However, if your vehicle is equipped with a CB radio transceiver,
etc. (even one with about 10 W output), it may, at times, have an
affect upon ECU operation, especially if the antenna and feeder are
installed nearby.
Therefore, observe the following precautions:
1. Install the antenna as far as possible from the ECU. The
ECU is located under the radio so the antenna should be installed
at the rear side of the vehicle.
2. Keep the antenna feeder as far away as possible from the
ECU wires ± at least 20 cm (7.87 in.) ± and, especially, do not wind
them together.
3. Check that the feeder and antenna are properly adjusted.
4. Do not equip your± vehicle with a powerful mobile radio system.
5. Do not open the cover or the case of the ECU unless absolutely nec-
essary. (If the IC terminals are touched, the IC
may be destroyed by static electricity.)
AIR INDUCTION SYSTEM
1. Separation of the engine oil dipstick, oil filler cap, PCV hose,
etc. may cause the engine to run out¿¿ tune.
2. Disconnection, looseness or cracks in the parts of the air
induction system between the throttle body and cylinder
head will allow air suction and cause the engine to run out of tune.
ELECTRONIC CONTROL SYSTEM
1. Before removing EFI wiring connectors, terminals, etc., first discon-
nect the power by either turning the ignition switch
OFF or disconnecting the battery terminals.
2. When installing the battery, be especially careful not to
incorrectly connect the positive (+) and negative (±) cables.
3. Do not permit parts to receive a severe impact during removal or
installation. Handle all EFI parts carefully, especially the ECU.
4. Do not be careless during troubleshooting as there are numerous
transistor circuits and even slight terminal contact can cause fur-
ther troubles.
5. Do not open the ECU cover.
6. When inspecting during rainy weather, take care to prevent
entry of water. Also, when washing the engine compartment, pre-
vent water from getting on the ER parts and wiring connectors.
7. Parts should be replaced as an assembly.
± EFI SYSTEMInspection PrecautionsFI±6
Page 1022 of 2389

FUEL SYSTEM
1. When disconnecting the high fuel pressure line, a large
amount of gasoline will spill out, so observe the following
procedure:
(a) Put a a container under the connection.
(b) Slowly loosen the connection.
(e) Disconnect the connection.
(d) Plug the connection with a rubber plug.
(Flare Nut Type 3S±FE only)
(a) Apply a light coat of engine oil to the flare and tighten
the flare nut by hand.
(b) Using SST, tighten the flare nut to specified torque.
SST 09631±22020
Torque: 310 kg±cm (22 ft±ib, 30 N±m)
HINT: Use a torque wrench with a fulcrum length of 30
cm 0 1.81 in.). 2. When connecting the flare nut or union bolt on the high pres-
sure pipe union, observe the following procedure:
(Union Bolt Type)
(a) Always use a new gasket.
(b) Tighten the union bolt by hand.
(c) Tighten the union bolt to the specified torque.
Torque: 300 kg±cm (22 ft±Ib, 29 N±m)
3. Observe the following precautions when removing and
installing the injectors.
(a) Never reuse the 0±ring.
(b) When placing a new 0±ring on the injector, take care not to
damage it in any way.
(c) Coat a new 0±ring with spindle oil or gasoline before instal-
ling never use engine, gear or brake oil.
4. Install the injector to delivery pipe and intake manifold as
shown in the figure.
± EFI SYSTEMInspection PrecautionsFI±8
Page 1024 of 2389

TROUBLESHOOTING
TROUBLESHOOTING HINTS
1. Engine troubles is usually not caused by the EFI system.
When troubleshooting, always first check the condition of
the other systems.
(a) Electronic source
wBattery
wFusible links
wFuses
(b) Body ground
(e) Fuel supply
wFuel leakage
wFuel filter
wFuel pump
(d) Ignition system
wSpark plugs
wHigh±tension cords
wDistributor
wIgnition coil
wIgniter
(e) Air induction system
wVacuum leaks
(f) Emission control system
wPCV system
wEGR system
(g) Others
wIgnition timing (ESA system)
wdle speed (ISC system)
wetc.
2. The most frequent cause of problems is simply a bad contact
in wiring connectors. Always check that connections are
secure.
When inspecting the connector, pay particular attention to
the following points:
(a) Check to see that the terminals are not bent.
(b) Check to see that the connector is pushed in completely and
locked.
(e) Check to see that there is no signal change when the con-
nector is slightly tapped or wiggled.
3. Troubleshoot sufficiently for other causes before replacing
the ECU, as the ECU is of high quality and it is expensive.
± EFI SYSTEMTroubleshootingFI±10
Page 1025 of 2389

TROUBLESHOOTING PROCEDURES
SYMPTOM±DIFFICULT START OR NO START
(ENGINE WILL NOT CRANK OR CRANKS
SLOWLY)
4. Use a volt/ohmmeter with high impedance (10 kN
minimum) for troubleshooting of the electrical circuit.
(See page FI±31)
1. Oil filler cap
2. Oil dipstick
3. Hose connections
4. PCV hoses
5. EGR system EGR valve stays open1. Battery
(1) Connection
(2) Gravity Drive belt Charging system
(3) Voltage
1. Ignition switch
2. Neutral start switch (A/T)
3. Clutch start switch (M/T)
4. Starter relay (M/T)
5. Starter
6. Wiring/Connection
SYMPTOM±DIFFICULT TO START OR NO START (CRANKS OK)
CHECK DIAGNOSIS SYSTEM
Check for output of diagnosis code.
(See page FI±22)
1. High±tension cords
2. Distributor
3. Ignition coil
4. Igniter
DOES ENGINE START WITH
ACCELERATOR PEDAL DEPRESSED?
CHECK FOR VACUUM LEAKS IN AIR
INTAKE LINEISC system
(1) ISC valve
(2) Wiring connection
CHECK IGNITION SPARK
(See page IG±5 or 9)
Diagnostic code(s) (See page FI±25 or 27)
OK CONTINUED ON PAGE FI±12 CHECK STARTING SYSTEMCHECK ELECTRIC SOURCE
Malfunction
code(s)
Normal codeBAD BAD
BAD
BAD
± EFI SYSTEMTroubleshootingFI±11
Page 1027 of 2389

1. Wiring connection
2. Power to ECU
(1) Fusible link(s)
(2) Fuse(s)
(3) ER main relay (See page FI±121)
3. Air flow meter (See page FI±104)
4. Water temp. sensor (See page FI±125)
5. Air temp. sensor (See page FI±104)
6. Injection signal circuit
(1) Injector wiring
(2) ECU (See page FI±130)
CHECK FUEL SUPPLY TO INJECTOR
1. Fuel tank
2. Fuel pressure in fuel line
(1) Short terminals +B and FP of the check connec-
tor.
(2) Fuel pressure at fuel return hose of fuel filter can
be felt. (See page FI±70)
1. ISC system
(1) Wiring connection(s)
(2) ISC valve (See page FI±116 or 118)
(3) ECU (test by substitution)
2. (3S±FE) ±
Idle speed ± Adjust (See page EM±19) 1. Fuel line leakage ± deformation
2. Fuse(s)
3. Fuel pump (See page FI±68)
4. Fuel filter
5. Fuel pressure regulator
(See page FI±86 or 88) 1. Oil filler cap
2. Oil dipstick
3. Hose connections
4. PCV hoses
5. EGR system EGR valve stays open CHECK EFI ELECTRONIC CIRCUIT USING
VOLT/OHMMETER
(See page FI±31)
CHECK DIAGNOSIS SYSTEM
Check for output of diagnosis code.
(See page FI±22)
CHECK FOR VACUUM LEAKS IN AIR
INTAKE LINE
SYMPTOM ± ENGINE OFTEN STALLS
CHECK IDLE SPEED
Standard: 700 + 50 rpmDiagnostic code(s) (See page FI±25 or 27)
OK CONTINUED FROM PAGE FI±12
OK CONTINUED ON PAGE FI±14Element ± Clean or replace
CHECK AIR FILTER
Malfunction
code(s)
Normal code
BADBAD
BAD
BADBAD
± EFI SYSTEMTroubleshootingFI±13
Page 1029 of 2389

1. ISC system
(1) Wiring connection(s)
(2) ISC valve (Seepage FI±116 or 118)
(3) ECU (test by substitution)
2. (3S±FE)
Idle speed ± Adjust (See page EM±19)
CHECK IGNITION TIMING
1. Connect terminals TE1 and E1 of the check connector.
2. Check ignition timing.
Standard: 10° BTDC @ idle CHECK WIRING CONNECTORS AND
RELAYS
Check for a signal change when the connector or relay is
slightly tapped or wiggled.
1. Oil filler cap
2. Oil dipstick
3. Hose connections
4. PCV hoses
5. EGR system ± EGR valve stays open1. Connector(s)
2. ER main relay (See page FI±121)
3. Circuit opening relay (See page FI±123) CHECK DIAGNOSIS SYSTEM
Check for output of diagnosis code.
(See page FI±22)
CHECK DIAGNOSIS SYSTEM
Check for output of diagnosis code.
(See page FI±22)
SYMPTOM ± ENGINE SOMETIMES STALLS
SYMPTOM ± ROUGH IDLING AND/OR MISSING
CHECK FOR VACUUM LEAKS IN AIR
INTAKE LINE
Ignition timing Adjust
(See page IG±17 or 21) CHECK AIR FLOW METER
(See page FI±104)
CHECK IDLE SPEED
Standard: 700 + 50 rpmDiagnostic code(s) (See page FI±25 or 27)
Diagnostic code(s) (See page FI±25 or 27)
OK CONTINUED 4N PAGE FI±16
Element ± Clean or replace
CHECK AIR FILTER
Malfunction
code(s)
Malfunction
code(s)
Air flow meter
Normal code
Normal code
BAD
BADBAD
BAD BAD
± EFI SYSTEMTroubleshootingFI±15