1979 DATSUN 210 Service Manual

BF562B

Fig
BF
56

Installing
Winchhield

Gla

6

Using
a

pressure

type
applicator

seal
inner

and
outer

lips
of
weather

strip
to

glass
with
an

approved

REAR
WINDOW

GLASS

Sedan
and

Hatchback
Body

weatherstrip
adhesive
Seal

completely

around

weatherstrip

Bf195A

Fig
BF
57

Weatherstrip

7

Reinstall

all

previously
removed

parts
and

remove

protective

coverings

Sedan
Hatchback

1

Weatherstrip

2
Window

glass

3

Molding
set

4
Roof

panel

@
5
Outer

panel

BF751
B

Fig
BF

58
Rear

Window
Glau

and

Weatherstrip
Sedan
and
Hatchback

RE

OVAL

l

Sedan

Place

protective
covers
on
trunk

lid

and
rear
fenders

Hatchback

Place

protective
covers

on

luggage

floor
and
rear
fenders
2
Remove

parcel
shelf

and
rear
side

garnishes
after

removing
rear
seat

cushion
and

back

from

body
Sedan

only

Then

remove
lead

wires
for

rear

willdow

defogger
at

connectors

Place

protective
cover
on
rear

panel

Sedan

only

BF
22
3
Remove

rear
window

molding
by

prying
out

molding

4
Attach
two

Suckers
ST088oo000

to

glass
beforehand
to
facilitate

lifting

out

rear
window

glass

5

From
inside
room

compartment

apply
hand

pressure
to

edges
of
rear

window

glass
and

remove
weather

trip

lip
from

body
flange
starting
from

top

to
sides
Use
a
conventional
steel
bar

covered
with
cloth

or
other
suitable

tool
and

carefully
put
weatherstrip

over

body

flange

BF229B

Fig
BF

59

Removing
Rear
Window

Weatheratrip

6
After

windshield

weatherstrip
is

free
from

body
flange
with
aid
of
a

helper
carefully
remove
rear
window

glass
with

Suckers
ST08800000

INSTALLATION

It
is

important
that

rear
window

opening
in

body
be
checked

throughly

before
installation
of

rear
window

glass

Procedure
below

includes

checking

of
rear
window

opening
in

body

1
Check
rear

window

weatherstrip

and

rear
window

opening
in

body
for

any
irregularities

2

Stick
Suckers

ST08800000
on

rear
window

glass
With
aid

of
a

coworker

carefuUy

position

glass
in

opening
in

body

CAUTION

Care
should
be
exercised
to
make

certain

glass
does
not
strike

body

metal

during
installation

Edge
chips

can
lead
to
future
breaks

Body

2
Insert
a

strong
cord
in

groove
of

weatherstrip
where

opening
flange
fits

Note
Insert

cord
so

that
its
ends
are

at
bottom
center
of

glass
from
lower
center
of
rear
window

glass

to
seal

lip
of

weatherstrip
on

opening

flange

Cord
should
be

pulled
first

across

bottom
of

glass
then

up
each

side
and

finally
across

top

5

Carefully

tap
around
rear

window

glass
to
assist
in

seating

weatherstrip
on

flange

Note
Never

tap
or

hammer
at

glass
to

position
3

With
rear
window

glass
supported

and
centered
in

opening
in

body

check

relationship
between

glass
and

9pening
around
entire

perimeter
of

glass

I
Entire
inside
surface
of

glass

should
be
in

contact
with

opening

2
Curvature

of

glass
should
con

form
to
that

of

opening

3
Mark

any
section
of

opening
to

be
refonned
Remove

glass
and

reform

opening
as

required

4
Install
rear
window

glass
as

follows

I
Install
rear
window

weatherstrip

to

glass
n

I

Ii

V
i

I

1

j
CD

I

CV

ID
1
Rear
window

glass

2
Cord

3

Weatherstrip
BF648

Fig
BF

61
In5talling
Cord
in

Weatherstrip

3

With
aid
of
a
coworker
carefully

position
and

center
rear
window

glass

in

opening
in

body
supporting
it

with

SuckerST08800000

4
When

glass
and

weatherstrip
are

properly
positioned
in

opening
slowly

pull
ends

of
cord
with
a

coworker

pushing
glass
from
outside

starting
Fig
BF
62
Installing
Rear
Window

Glass

5
Install
all

previously
removed

parts
8F647

Fig
BF
60

Installing
Weatherstrip

REAR
WINDOW
GLASS

Wagon

ll3

eOO
l1
81
fJ

1

2
wV

6pf
@

1

Tailgate

2
Rubber

3
Rear
window

molding

4
Rear

window

glass

5
Rear

window
welt

6

Butyl
seal

7
Adhesive

8
Dam

rubber

9
Rear
window
retainer

10
Corner

molding

Unit
mm

in

BF752B

Fig
BF

63
Rear
Window

Gla
Wagon

BF
23

DESCRIPTION

The
rear

window

glass
is

butyl

sealed
aU
around
the

periphery
and
is

retained
with

screws
in
the

corner

areas
In
addition
it
is
also

bonded

with
adhesive
at
the

upper
and
lower

middle

portions
The

molding
is

glued

to

the

straight
line
of
the

glass
and
the

corner

moldings
are
fitted

to
the

glass

REMOVAL

CAUTION

00
not

attempt
to

pry
moldings
glued

to
rear

window

glass

1

Remove
rear
window
welt

2

Remove

luggage
rear
finisher

3

Disconnect

rear
window

defogger

connections

4

Remove
rear
window

wiper
arm

along
with
blade
if

equipped

5

Remove
rear
window
comer

moldings

6

Loosen
window

glass
retaining

screws
and

remove
rear

window

glass

retainers

II

1

BF753B

Fig
BF

64
Removing
RNr
Window

G
Retainer

7
Cut
off

butyl
seal
around

entire

periphery
of

glass
as
follows

I
Secure
one
end
of

steel
music

wire

0
5
mm
0

020
in
in

diameter

to
a

piece
of
wood

that
can
serve

as
a

handle

Using

long
nose

pliers
insert

other

end
of
wire

through
butyl
seal

at

edge

of

glass
then

secure
that
end
of
wire

to
another
wood

handle

2
With
the
aid
of

an
assistant

carefully
cut

through
bytyl
seal
Body

arDUna
entire

periphery
ofwirid6

by

pull
wire

with
a

sawing
motion

BF754B

Fig
BF

65

Cutting
Butyl
S
I

CAUTION

To

avoid

damage
to

defogger
lead

plate
harness
running
along
the

periphery
of

rear
window

glass
on
left

and

right
lower
half

portions
pull
out

steel
music
willi
as
it

comes
near

upper

side

of

harness
and
then
insert

it
into

area

near
lower
side
of
harness

to

continue

cutting
butyl
seal

71
A

L

0

fr

f

1
Lead

plate

BF755B

Fig
BF
66
Location

of
Rear
Window

Defogger
Lead
Plate

and

Harness

8

Support
rear
window

glass
with

SuckerST08800000

BF756B

Fig
BF
67

Supporting
Rear
Window

GLus

BF
24
9

From
inside
car

push

glass
up

and

out
of
window

opening
Then

dis

connect
rear
window

defogger
harness

10

Using
a

rag
dampened
with
un

leaded

gasoline
wipe
any
trace
of

butyl
seal
or

adhesive
off

tailgate

II

Remove
most

of
adhesive
from

bonded

areas
of
rear
window

opening

with

a
razor
blade
or

scraper

leaving
it

approx
1

0
to
2
0

mm
0

039

to

0

079
in

thick

CAUTION

If

body

painted
surtin
e
is

scratched

be
sure
to

repair
that
area
with

paint

INSTALLATION

I

Remove

tailgate
from

body
Re

fer
to

Tailgate
for
removal

2

Place
a

suitable
stand
s
under

tailgate
so
rear

window

gla
s
is

set

level

CAUTION

Securely
support
tailgate
to

prevent
it

from

being
deformed

3

Clean

contacting
surfaces
of
tail

gate
and
rear

window

glass
with
a

rag

dampened
with
unleaded

gasoline

CAUTION

00
not
allow
oil

grease
or

water
to

get

on
clean
surfaces

4

Attach

butyl
seal
around

entire

periphery
of

rear
window

glass
so
that

outer

edge
is

6
mm
0
24

in

beyond

glass
See

Fig
BF

68

Note

a
Do

not
touch
surfaces

of

butyl

seal
which
comes
into

contact

with

glass
and

tailgate
with
hands

as
this
will
reduce

sealing
effects

b

Always
amx
a

continuous
bead
of

butyl
seal

be
sure
to

overlap
one

end
of

butyl
bead

approximately

i
0

mm
0
39
in
over

the
other

end

A
bread
can
cause
water

leakage

r
t

s7
Glm

I

6
0
24

k

IJ

4
0
16

Sectional
view

of

butyl
seal

5
Insert
an
adhesive

cartridge
into

Caulking
Hand
Gun

ST08810000

Apply
a

continuously
smooth
bead
of

adhesive
to

upper
and
lower

periph

eries

of

glass

approx
300
mm
11
81

in

along
the

straight
middle

portions

r
300
1

S

300
11
81

I
I

Unit
mm
in

Fig
BF
69
aF7SaB

Glass

Puipherie
with

Applied
Adhesive

ST08810000

ButYlseal

Adhesive

P

Molding

GlaSS

BF759B

Fig
BF
70

Applying
Adhesiue
Body

6
0
24

If
I

Unit
mm
in

BF7578

Fig
BF

68

Affixing
Butyl
Seal

6

Support
rear
window

glass
with

SuckerST08800000

7

With
the

help
of
an
assistant

bring
rear
window

glass
close
to

open

iog
flange
of
rear
window
and
connect

rear
window

defogger
harness

BF760B

Fig
BF
71

Connecting
Rear
Window

Defogger
Harness

8

Carefully
position
rear
window

glass
on

opening
flange
of
rear
win

dow

BF
25
Note

Make
sure
that

clearances
be

tween

rear
window

molding
and

window

opening
in

tailgate
are

equal
at
all

points

9

Using
a
heat

gun
heat

butyl
seal

on
inner
side
of
rear
window

to

approxilnately
800C

l760F
Apply

ing
reasonable

pressure
to

glass

adjust

clearance
between

glass
and

tailgate

flange
to

specified
value
dimension

A

Repeat
this

adjustment
over
en

tire

periphery
of

glass

Dimension
A

4

mm
0
16

in

Note
Use
sand

bags
or
suitable

weights
and
tires
or

similar
cushion

ing
materials
for

applying
pressure

CAUTION

Never

place
weights
directly
on

glass

or

apply
excessive

pressure
on
one

area
as
this

may
cause

glass
breakage

1
I
I

A

1T

BF761B

Fig
BF
72

Apply
Pressure
to

Glass

10

Install
rear
window

glass
re

tainers

and

tighten
retaining
screws

II

Install
corner

moldings

12

Install

tailgate
on
car

body

Refer
to

Tailgate
for
installation

13

Install
all

previously
removed

parts
in

the
reverse
order
of
removal

B

dy

SIDE
WINIJOW
GLASS

2
door
Sedan

and
Hatchback

REMOVAL
AND

INSTALLATION

@V

2

Door
Sedan

l

Hatchback

I

Open
side
window

2
Remove
blind
rivet

and

remove

lock

pillar
cover
Hatchback

only

1

Rivet

2
Lock

piUar
cover

BF5658

Fig
BF
74

Removing
Lock
Pillar

Caller

3

Loosen
screws

attaching
side
win

dow

handle

4

Loosen
screws

attaching
side
win

dow

hinge
and

remove
side

window

assembly

5

Installation
is
in

the
reverse
order

of
removal
SF
5648

Fig
BF
73

Side
Window

REAR

QUARTER

WINDOW
GLASS

Hatchback

@

ID

1

Weatherstrip

2

Molding

3
Glass

4

Body

BF666B

Fig
BF

75
Rear

Quarter
Window

GI

BF
26
REMOVAL

I
Remove
rear

quarter
window

molding

BF5678

Fig
BF

76

Removing
Window

Molding

2

Remove
rear

quarter
window

weatherstrip
and

glass

INSTAUATION

It
is

ilnportant
that
the

body
wind

shield

opening
be

checked

thoroughly

before
installation
of
the

replacement

windshield

glass

The

procedure
below

outlines
the

method
which

may
be
used

to
check

the

opening

Refer
to
Windshield
Glass

I

Clean
out
old
sealer
in

glass
cavity

of
window

weatherstrip
and
around

base

of

weatherstrip

2
Insert

weatherstrip
to

glass

3

Insert
a

strong
cord
in

groove
of

weatherstrip
where

body
flange
fits

Tie

ends
of
cord
and

tape
to
inside

surface
of

glass
at

bottom
center
of

gliss

4

Install
rear

quarter
window

glass

assembly

Refer
to
Windshield
Glass

A
r

BF568B

Fig
BF
77

In

talling
Window
GltlII

Note

When

installing
window

glass

start
at
rear
end

portion

Body

REAR
SIDE
WINDOW
GLASS
Wagon

4

1

Body

2
Rear

side
window

molding

3
Rear
side

window
glass

4

Butyl
seal

5
Rubber

Bf7628

Fig
BF
78

Rear
Side
Window
Glo
8

DESCRIPTION

The

rear
side
window

glass
is

butyl

sealed

all
around
its

periphery
and
is

retained

with
four

bolts

REMOVAL

CAUTION

Do
not

attempt
to

pry
moldings
glued

to
the
rear
side

window

glass

BF763B

Fig
BF
79

Removing
Nuts

front

portion

1

Remove
rear
side
window
welt

2

Remove

luggage
side

upper
finish
4
Remove
air
outlet

grille

S
Remove

bolts

securing
rear

por

tion
of

rear
side
window

glass
er

3
Remove

nut

securing
front

por

tion
of

rear
side
window

glass

lt

BF7648

Fig
BF
80

Removing
Bolts

rear

portion

BF
27
6

Using
a
knife
cut
off

butyl
seal

around
entire

periphery
of

glass

Note
It
is
advisable
to
start

cutting

butyl
seal
at
rear

portion
of

window

glass
while

pulling
glass

outward

BF765B

Fig
BF

81
Cutting

Butyl
Seal

7
Remove
rear

side
window

glass

8

Using
a

rag
dampened
with
un

leaded

gasoline
remove

any
trace
of

butyl
seai
from

car

body

INSTALLATION

I
Clean

contacting
surfaces
of

body

and
rear
side
window

glass
with
a

rag

dampened
with

unleaded

gasoline

CAUTION

Do
not
allow
oil

grease
or
water
to

get

on
clean
surfaces

2

Attach

butyl
seal
around
entire

periphery
of
rear
side
window

glass
so

that
inner

edge
is

at

specified
distance

from

printed
black
area
on

glass
See

Figs
BF
82
and
BF

83

Note

a
Do

not
touch
surfaces
of

butyl
seal

which

comes
into
contact
with

glass

and

tailgate
with
hands
as

this

will
reduce

sealing
effects

b

Always
affix

a
continuous
bead
of

butyl
seal
be
sure
to

overlap
one

end
of

butyl
bead

approximately

10
mm
0
39
in
over
the
other

end
A
break
can
cause
water
leak

age

More
than

5
0
20

More
than

5
0
20

j
0
31

I
I
I

Oi6

I
Glass

yi
Yl

Prin
ed

portion

Unit
mm
in
Sectional
view
or

butyl
seal

BF766B

Fig
BF
82

Attaching

Butyl
Seal

3
Position
rear
side
window

glass
in

opening

flange
of
rear
side
window
Body

More
than

5
0
20

Note
Make

sure
that
clearances
be

tween
rear
side
window

molding

BF

28
and

CaibOdy

molding
are
ilithe

specified
value

5
0

20

I

1

O

I
I
ri

04

Unit
rom
in

BF767B

Fig
BF

83
Clearance
between
Rear

Side
Window
and
Car

Body

4

Using
a
heat

gun
heat

butyl
seal

on
inner

side
of

rear
side
window
to

approxilnately
800C

1760F
and

apply
hand

pressure
to

glass

5

Tighten
bolts
and
nuts

securing

rear
side
window

glass

6

Install
all

previously
removed

parts
in

the

reverse
order

of
removal

INSTRUMENT
PANEL
Body

INTERIOR

1
Lock
and

striker

2

Lid
fInisher

3

Lid

stopper

4
Cluster
lid

B

compartment

5

Side
vent

grille

INSTRUMENT
PANEL

ASSEMBLY

Removal
and
installation

I
Disconnect

battery
ground
cable

2
Remove
illumination
control
rhe

ostat

3
Pull
out
heater

control
knob
and

remove
heater
control
finisher

4

Remove
screw

attaching
heater

control

assembly
to
instrument

panel

5
Draw

out
ash

tray
and
remove

grommet
to
ash

tray

6
Remove

bolt

attaching
instru

ment
lower
assist

cover
to
instrument

panel

7

Remove

steering
column

cover

8
Disconnect

speedometer
cable
be

hind

speedometer

9
Remove
radio
antenna

cable

10

Disconnect

body
and
instrument

harness
at

connectors

11

Disconnect
heater

ground
har
6
Instrument

panel
assembly

7
Cluster
lid
A

8
Radio
mask

9

Center
vent

grille

10
Instrument
lower
assist
cover
11
Instrument
lower
center
cover

12
Heater
control
fInisher

13
Illumination
lamp

14
Ash

tray

15
Heater
control
lever
bracket

ness
connector

12
Remove

instrument

panel
at

taching
bolt

and
remove
instrument
BF768B

Fig
BF
84
Instrument
Panel

Assembly

panel

13

Installation
is
in
the

reverse

order

of
removal

I

I

I

8F5778
7Jf1ll

A

Fig
BF
85

Removing
Bolt

Attaching
Point

BF
29