Erigine
crankcase
EI
gine
cooling
system
Transmission
case
Final
drive
case
housing
Steering
gear
box
Fuel
tank
Air
conditioning
system
Refrigerant
Compressor
oil
f
tl
It
J
4
i
1
protect
the
catalytic
cop
verter
froitr
contamination
t
n
General
Information
APPROXIMATE
REFILL
CAPACITIES
Without
oil
filter
AI4
Al5
w
Al5
M
T
AfT
MiL
A
T
Liter
US
measure
3
2
3
qt
2
8
3
qt
3
7
llLgt
33
3
qt
5
2
5
qt
5
0
5Y
qt
5
9
6
Y
at
57
6qt
1
3
2
Y
ot
1
2
2
pt
53
5
qt
0
9
1
pt
0
25
pt
50
13
Y
I
0
8
tol
Okg
1
8
to
2
2
1b
0
237
8
0
floz
Withoil
Without
heater
With
heatfr
MaDllal
soeed
5
spee
Automatic
1
1
Includes
2
7
liters
2
US
qt
2
Imp
qt
for
torque
converter
RECOMMENDED
FUEL
Use
an
unleaded
or
low
lead
gaso
line
with
a
minimum
octane
rating
of
91
RON
Research
Octane
Number
For
cars
equipp
d
with
the
Cataly
tic
converter
California
and
FU
mod
els
use
only
unleaded
gasoline
to
RECOMMENDED
Lubricant
GasOline
engine
oil
Gear
oil
Transmission
and
steering
Differential
Au
omatic
TIM
fluid
Multi
purpose
grease
Brake
and
clutch
fluid
Anti
freeze
L
NDED
LUBRICAN
COMMENDED
i
I
VISCOSITY
NUMBER
t1
NGON
0
L
J
I
j
H
I
IlL
I
t
l
I
lc
30
ItM
7
l
t
U
I
ItM
I
L
L
tJ
30
I
I
fu
JIl
inld
do
o
II
L
liOwl
1
I
I
1
10
I
I
I
I
t
I
I
j
r
I
I
J
1
21
l
1
I
71
c
DIUt
I2lItMOl
UGIIII
FI
R
NIl
I
01
a
Specifications
Remarks
APISE
API
GL4
Further
details
refer
to
recommended
SAE
viscosity
chart
API
GL
5
Type
DEXRON
NLGI
No
2
Lithium
soap
base
DOT
US
FMVSS
No
116
Ethylene
glycol
base
GI
5
Imp
meas4re
2
qt
2
qt
3Y
qt
2
it
4
qt
4
q
5Y
qt
5
qt
2Y
pt
2
pt
4
qt
I
pt
pt
II
gal
1
8
to
2
2
lb
83f1
oz
Ji
j
j
DATSUN
210
Model
8310
Series
SECTIONET
ET
ENGINE
TUNE
UP
CONTENTS
EMISSION
CONTROL
DEVICES
BASIC
MECHANICAL
SYSTEM
ADJUSTING
INTAKE
AND
EXHAUST
VALVE
CLEARANCE
CHECKING
AND
ADJUSTING
DRIVE
BELTS
CHANGING
ENGINE
OIL
REPLACING
01
L
FI
L
TER
CHANGING
ENGINE
COOLANT
CHECKING
COOLING
SYSTEM
HOSES
AND
CONNECTIONS
CHECKING
ENGINE
COMPRESSION
IGNITION
AND
FUEL
SYSTEM
CHECKING
BATTERY
CHECKING
AND
ADJUSTING
IGNITION
TIMING
CHECKING
IGNITION
WIRING
CHECKING
AND
REPLACING
SPARK
PLUGS
CHECKING
AND
ADJUSTING
CARBURETOR
IDLE
RPM
AND
MIXTURE
RATIO
CHECKING
CHOKE
MECHANISM
Choke
plate
and
linkage
CHECKING
FUEL
SHUT
OFF
SYSTEM
FU
models
ET
2
ET
3
ET
3
ET
3
ET
3
ET
3
ET
4
ET
4
ET
4
ET
5
ET
5
ET
5
ET
6
ET
6
ET
7
ET
9
ET
9
REPLACING
FUEL
FILTER
ET
10
CHECKING
FUEL
LINES
Hoses
piping
connections
etc
ET
10
REPLACING
AIR
CLEANER
FILTER
ETlO
CHECKING
AUTOMATIC
TEMPERATURE
CONTROL
AIR
CLEANER
ET
10
EMISSION
CONTROL
SYSTEM
ET
11
CHECKING
VACUUM
FITTING
HOSES
AND
CONNECTIONS
ET
11
REPLACING
AIR
PUMP
AIR
CLEANER
FILTER
Except
FU
models
and
Canada
models
E
1122i
REPLACING
AIR
INDUCTION
VALVE
FILTER
FU
models
and
Canada
models
E
tlil1r2
C
REPLACING
PCV
VALVE
AND
FILTER
ETf
CHECKING
VENTI
LATION
HOSES
E1P12
CHECKING
VAPOR
LINES
Eli
J2
CHECKING
FUEL
TANK
VACUUM
RELIEF
I
f
III
VALVE
ET
13
REPLACING
CARBON
CANISTER
W
FILTER
ET
d
SERVICE
DATA
AND
SPECIFICATIONS
ET
14
TROUBLE
DIAGNOSES
AND
CORRECTIONS
ET
16
SPECIAL
SERVICE
TOOL
ET
23
Engine
Tune
up
BASIC
MECHANICAL
SYSTEM
ADJUSTING
INTAKE
AND
EXHAUST
VAL
fE
CLEARANCE
Note
After
tightening
cYlinder
head
bolts
adjust
intake
and
exhaust
valve
clearances
Valve
clearance
ai
ljustment
cannot
be
made
while
the
engine
is
in
opera
tion
To
adjust
proceed
as
follows
I
Start
engine
and
warm
it
up
uritil
water
temperature
indicator
points
to
the
middle
of
gauge
Then
stop
engine
2
Rotate
crankshaft
to
bring
No
I
cylinder
in
top
dead
center
on
its
compression
stroke
3
Remove
valve
rocker
cover
Adjust
valve
clearance
at
following
four
points
while
engine
is
still
hot
CD
Exhaust
valve
of
No
I
cylinder
@
Intake
valve
of
No
I
cylinder
@
Intake
valve
of
No
2
cylinder
@
Exhaust
valve
of
No
3
cylinder
Note
Numbers
in
circle
agree
with
those
in
accompanying
sketch
tiri
Fig
ET
1
Adjusting
Value
Clearanu
4
Again
rotate
crankshaft
one
turn
so
that
No
4
piston
is
in
top
dead
center
on
its
ompression
stroke
Ad
just
following
valve
s
CID
Exhaust
valve
of
No
2
cylinder
@
Intake
valve
of
No
3
cylinder
j
Intake
valve
of
No
4
cylinder
@
Exhaust
valve
of
No
4
cylinder
Adjustment
should
be
made
while
engine
is
hot
After
all
valves
have
been
adjusted
correctly
tighten
lock
nut
firmly
to
secure
ihe
adjustment
Valve
clearance
Hot
Intake
0
35
mm
0
014
inl
Exhaust
0
35
mm
0
014
in
tJl
Tightening
torque
Valve
rocker
adjusting
nut
1
6
to
2
2
kltm
12
to
16
ft
lb
Alternator
Crankshaft
pulley
Unit
mm
in
Idler
pulley
Fig
ET
2
CHANGING
ENGINE
OIL
1
Check
if
oil
is
diluted
with
water
or
gasoline
Drain
and
refill
oil
if
necessary
Note
a
A
milky
oil
iiulicates
the
presence
of
cooling
water
Isolate
the
cause
and
take
corrective
measure
b
An
oil
with
extremely
low
viscosity
indicates
dilution
with
gasoline
2
Check
oil
level
If
below
the
specified
level
raise
it
up
to
the
H
level
3
Change
engine
oil
in
accordance
with
the
maintenance
schedule
Engine
oil
capacity
A14
With
oil
filter
3
7
liters
3
U
US
qt
3
Yo
Imp
qtl
ET3
CHECKING
AND
ADJUSTING
DRIVE
BELTS
I
Check
for
cracks
or
damage
Re
place
if
necessary
2
Normal
drive
belt
deflection
is
showndI
figure
below
when
moderate
thumb
pressure
is
applied
midway
between
pulleys
Thumb
pressure
10
kg
221bl
Idler
pulley
Compressor
p1
111ey
AC710
Checking
Drive
Belts
for
Deflection
Without
oil
filter
3
2
liters
3
USqt
2
U
ImP
ltl
A15
With
oil
filter
3
3
liters
3
US
qt
2
U
Imp
qd
Without
oil
filter
2
8
liters
3
us
qt
2
Imp
qd
REPLACING
OIL
FILTER
The
oil
filter
is
a
cartridge
type
and
can
be
removed
using
Oil
Filter
Wrench
STl9320000
I
Check
for
oil
leaks
past
gasketed
Oange
If
leakage
is
found
retighten
just
enough
to
stop
leakage
If
reo
tightening
is
no
longer
effective
re
pl
ice
mter
as
an
assembly
2
When
installing
oil
mter
tighten
by
hand
Note
Do
not
overtighten
oil
filter
lest
leakage
shoUld
occur
CHANGING
ENGINE
COOLANT
PERMANENT
ANTI
FREEZE
COOLANT
Note
The
permanent
anti
freeze
coolant
is
an
ethylene
glya
l
base
product
containing
chemical
in
hibitors
to
protect
the
cooling
system
from
rusting
and
corrosion
The
anti
freeze
does
not
cOntain
any
glycerine
or
ethyl
alcohol
It
will
not
evaporate
or
boil
a
ay
and
can
be
ilsed
with
either
high
or
low
temperature
thermostats
It
flows
freely
transfers
heat
efficiently
and
will
not
clog
the
passages
in
the
cooling
system
The
anti
freeze
must
not
be
mixed
with
other
product
This
coolant
can
be
used
throughout
the
seasons
of
the
year
Whenever
coolant
is
changed
the
cooling
system
must
be
flushed
and
refilled
with
a
new
coolant
Check
the
coolant
level
See
instructions
attached
to
the
anti
freeze
container
for
mixing
ratio
of
anti
freeze
to
water
CHECKING
COOLING
SYSTEM
HOSES
AND
CONNECTIONS
Check
hoses
and
fittings
for
loose
connections
or
deterioration
Re
tighten
or
replace
if
necessary
INSPECTION
OF
RADIATOR
CAP
Apply
reference
pressure
0
9
kgj
cm2
13
psi
to
radiator
cap
by
means
of
a
cap
tester
to
see
if
it
is
satisfactory
Replace
cap
assembly
if
necessary
I
j
ngine
Tune
up
ET012
Fig
ET
3
Testing
Radiator
Cap
COOLING
SYSTEM
PRESSURE
TEST
Witli
radiator
cap
removed
apply
reference
pressure
1
6
kgfcm2
23
psi
to
the
cooling
system
by
means
0
no
Fig
ET
4
Water
capacity
M
Tmodelsl
Without
heater
5
2
liten
5
1f
US
qt
4
Imp
qt
With
heeter
5
9
Iiten
6
4
US
qt
5
Y
Imp
qt
Water
capacity
AfT
modelsl
Without
heater
5
0
liters
5
y
US
qt
4
Imp
qt
With
heater
5
7
liten
6
US
qt
5
Imp
ill
CHECKING
ENGINE
COMPRESSION
Note
a
To
check
cylinder
compression
it
is
essential
to
remove
all
spark
plugs
The
purpose
of
this
test
is
to
ET
4
determine
whether
there
is
exces
sive
leakage
past
piston
rings
head
gasket
etc
To
test
engine
should
be
heated
to
the
operating
t
M
ture
and
throttle
valve
opened
b
Cylinder
compre
on
in
Cylinders
should
not
be
less
than
llO
of
the
highest
reading
Different
compres
sion
in
two
ore
more
cYlinder
usual
ly
indicates
an
improperly
seated
valve
or
broken
piston
ring
c
Low
compression
in
cylinders
am
result
from
worn
piston
rings
This
trouble
may
usuaDy
be
accom
panied
by
ex
ssive
fuel
consump
tion
I
Warm
up
engine
sufficiently
2
Disconnect
aU
spark
plugs
3
Disconnect
anti
dieseling
solenoid
valve
connector
4
Properly
attach
a
compression
tester
to
spark
plug
hole
in
cylinder
being
tested
FiI
ET
S
ET529
Testing
Compre
sion
Pr
s8ure
5
Depress
accelenit6r
pedal
to
open
throttle
and
choke
valves
Note
Do
not
pump
pedal
6
Start
engine
as
quickly
as
pos
sible
Compression
pressllre
kg
cm2
ii
at
rpm
Standard
13
5
192
350
Minimum
12
5
1781
350
If
cylinder
compression
in
o
e
or
more
cylinders
is
low
pour
a
small
quantity
of
engine
oil
into
cylinders
through
the
spark
plug
holes
and
retest
compression
I
If
addingoil
helps
the
compres
Engine
T
une
up
SERVICE
DATA
AND
SPECIFICATIONS
INSpECTION
AND
ADJUSTMENT
Basic
mechanical
s
stem
Valve
clearance
Hot
Intake
Exhaust
Drive
belt
deflection
Fan
Air
pump
Air
COo9itioner
compressor
Applied
thumb
pressure
Engine
oil
capacity
AI4
engine
wmi
oil
filter
Without
oil
filter
A
15
engine
With
oil
fIlter
Without
oil
filter
Radiator
cap
relief
pressure
Cooling
system
leakage
testing
pressure
Water
capacity
Without
heater
With
heater
Compression
pressure
at
350
rpm
Standard
Minimum
Battery
specific
gravity
at
200C
680F
Frigid
climates
Other
climates
mm
in
mm
in
0
35
0
014
0
5
O
QI
i
mm
in
mm
in
mm
in
kg
lb
liters
US
qt
lmp
qt
8
to
12
0
31
to
0
47
8
to
12
0
31
to
0
47
8
to
12
0
31
to
0
47
10
22
37
3Ji
3
Y
IT
3
2Ji
kgfcm2
psi
kg
cm2
psi
33
3
Ji
2
Ji
2
8
3
2
f
0
9
13
1
6
23
liters
US
qt
lmp
qt
5
2
5
f
4
MfT
5
0
5Y
4
AfT
5
9
6Y
5
MfT
57
6
5
AfT
liters
US
qt
lmp
qt
kgfcm2
psi
kgfcm2
psi
13
5
192
12
5
178
1
28
1
26
ET11
Engine
Tune
up
Condition
Probable
cause
Low
or
no
current
Ignition
system
out
of
order
Burned
distributor
point
Improper
point
gap
Faulty
condenser
Leak
at
rotor
cap
and
rotor
Faulty
spark
plug
Improper
ignition
timing
Faulty
ignition
coil
Disconnecrion
of
high
tension
cable
Loose
connection
or
disconnection
in
primary
circuit
Lack
offuel
Dirty
fuel
filter
Dirty
or
clogged
fuel
pipe
Fuel
pump
will
not
w0rk
properly
Carburetor
choke
will
not
work
properly
Improper
adjustment
of
float
level
Improper
idling
Dirty
or
clogged
carburetor
Clogged
breather
pipe
of
fuel
tank
Malfunctionin
g
anti
dieseling
solenoid
valve
Malfunctioning
fuel
shut
off
system
FU
models
Incorrect
spark
plug
tightening
or
faulty
gasket
Improper
grade
engine
oil
or
low
viscosity
Incorrect
valve
clearance
Compression
leak
from
valve
seat
Sticky
valve
stem
Weak
or
damaged
valve
springs
Compression
leak
at
cylinder
head
gasket
Sticking
or
damaged
piston
ring
Worn
piston
ring
or
cylinder
Trouble
looting
procedure
Pour
the
engine
oil
from
plug
hole
and
then
measurt
cylinder
compression
Fuel
system
out
of
order
Low
compression
Compression
increases
Compression
does
not
change
ET
17
Corrective
action
Check
for
loose
terminal
or
disconnection
in
primary
circuit
Check
for
burned
points
Repair
or
replace
Adjust
Replace
Clean
or
replace
Clean
adjust
plug
gap
or
replace
Adjust
Replace
Replace
Repair
or
replace
Supply
Replace
Clean
Repair
or
replace
Check
and
adjust
Correct
Adjust
Disassemble
and
clean
Repair
and
clean
Check
for
loose
terminal
or
wire
harness
Check
fuel
shut
off
system
Adjust
or
re
place
if
necessary
Tighten
to
normal
torque
or
replace
gasket
Replace
with
proper
grade
oil
Adjust
Remove
cylinder
head
and
lap
valves
Correct
or
replace
valve
and
valve
guide
Replace
valve
springs
Replace
gasket
Replace
piston
rings
Overhaul
engine
Malfunctiong
cylinder
or
piston
ring
Compression
leaks
from
valve
cylinder
head
or
head
gasket
Condition
IMPROPER
ENGINE
IDLING
Fuelsystam
out
of
order
Low
1
ion
Engine
Tune
up
Probable
cause
Clogged
or
damaged
carburetor
jets
Incorrect
idle
adjustment
Clogged
air
cleaner
filter
Damaged
manifold
gaskets
or
carburetor
insulator
bnproper
float
level
adjustment
LoOse
air
hoses
or
air
fuel
mixture
hoses
of
carburetor
Malfunctioning
carburetor
choke
Malfunctioning
anti
backfire
valve
Malfunctioning
automatic
temperature
con
trol
air
cleaner
Inoperative
idle
compensator
Carbon
canister
purge
line
hose
damaged
or
disconnected
Stick
E
F
E
v
ve
shaft
Othen
Incorrect
valve
clearance
Extremely
low
revolution
Malfunction
of
the
ignition
system
spark
plug
high
tension
cable
ignition
coil
etc
incorrect
basic
ignition
timing
Malfunction
of
chol
e
valve
or
linkage
Malfunction
of
vacuum
motor
sensor
or
hoses
of
air
cleaner
Incorrect
idle
adjustment
Cloged
air
cleaner
fIIter
Malfunction
of
idle
compensator
of
air
cleaner
Malfunction
of
E
G
R
control
valve
Loose
manifold
and
cylinder
head
bolts
Higli
engine
idle
opem
Dragged
accelerator
linkage
Incorrect
idle
adjustment
Malfunction
of
T
O
C
s
system
or
tluottle
opener
Except
FU
models
Malfunction
of
speed
switch
and
harness
Except
FU
models
ET
18
Corrective
action
Clean
or
replace
Adjust
Replace
element
Replace
gasket
or
insulator
Adjust
Check
for
loose
connections
Check
lUId
adjust
Check
for
loose
connection
of
vacuum
hose
Check
A
I
C
air
cleaner
Check
for
connection
of
idle
compensator
hose
or
replace
idle
compensator
Connect
or
replace
Repair
Previously
mentioned
Adjust
Adjust
Replace
Adjust
Adjust
Check
for
loose
hoses
Replace
system
com
ponentsif
necessary
Adj
lSt
idle
speed
Replace
air
cleaner
filter
Replace
Clean
or
replace
Retighten
bolts
Check
ahd
correct
accelerator
linkage
Adjust
idle
speed
Check
for
loose
vacuum
hose
and
harness
connections
Adjust
replace
if
necessary
Check
for
loose
connections
Repair
or
replace
if
necessary
Condition
ENGINE
POWER
NOT
UP
TO
NORMAL
Low
compmsion
Ignition
system
out
of
order
Fuel
system
out
of
order
Air
intake
system
out
of
order
Emission
control
Overheating
J
f
H
r
Overcooling
Engine
liune
up
Probable
cause
Malfunction
of
throttle
valve
switch
and
linkage
FU
models
Incorrect
ignition
timing
Damaged
spark
plugs
Wom
distributor
points
Malfunction
of
T
C
S
cMalfunction
of
S
D
V
Milfunction
of
choke
system
Clogged
fuel
pipe
or
floating
valve
Dirty
or
clogged
fuel
filter
Fuel
pump
will
not
work
properly
Clogged
carb
retor
jets
Clogged
air
cleaner
Air
aling
from
manifold
g
sket
r
carburetor
gasket
Malfunction
of
E
G
R
valve
Stick
E
F
E
valve
shaft
Insufficient
coolant
Loose
fan
bel
Wom
or
oiled
fan
belt
Inoperative
therinostat
Wom
ater
pu
p
Clogged
or
leaky
radiator
Wom
radiator
filler
ca
Air
in
cooling
ystein
Improper
engine
oil
grade
Incorrect
ignition
timing
Clogged
carburetor
lean
miiture
Inoperative
thermostat
1
ET
19
Corrective
action
Check
throttle
valve
switch
and
linkage
Adjusi
i
r
replace
if
necessary
Previously
m
entioned
Adjust
Clean
adjust
or
replace
plugs
Dress
or
replace
points
Also
check
condenser
Check
and
correct
Check
and
replace
Adjust
Clean
Replace
Repair
or
replace
t
J
Disassemble
and
clean
Replace
element
Replace
gasket
Check
and
replace
Repair
Replenish
Adjust
fan
belt
Replace
Replace
Repl
ce
Flush
repair
or
replace
ReplaCe
Retightin
e
ch
part
of
cooling
system
Replace
with
proper
grade
oil
Adjust
Overhaui
carburetor
Replace