1979 DATSUN 210 Service Manual

Engine
Control
Fuel
Exhaust

Systems

NON
CALIFORNIA
MODELS

EXCEPT
FU
MODEL

Install
exhaust

system
in
reverse

order
of
removal

Observe

following
precautions

til
Tightening
torqu

Exhaust
manifold
to
front

tube
nuts

2
0
to
2
6

kg
m

14
to
19

ft
Ibl

Exhaust

mounting
bracket
to

transmission
nuts

0
8
to
1
2

kg
m

5
8
to
8
7
ft
Ibl

Exhaust

mounting
bracket
to

front
tube
bolt

3
2
to
4
3

kg
m

23
to
31
ft
b

Exhaust
tube

clip
bolt

0
8
to
1
2

kg
m

5
8
to
8
7
ft
bl

Exhaust
tail

mounting
bracket
to

body
bolts

0
8
to
1
2

kg
m

5
8
to
8
7
ft
Ibl
Exhaust

mounting
insulator

to
exhaust
tail

mounting

bracket
nut

O
B
to
1
2

kg
m

5
8
to
8

7
ft
Ib

Exhaust

mounting
insulator
to

rear
tube
nut

0
8
to
1
2

kg
m

5
B
to
8
7
ft
Ibl

Installation

precautions

I

Always
assemble

parts
so
that
no

gas
leaks
from
around
connections

Evenly

tighten
nut

securing
exhaust

manifold
to
front
tube

fixing
plate

2

Insert
end
of
tube
until
it

comes

into

contact
with

stopper
Then

secure

it
with
exhaust
tube

clip
and

inject
a

suitable
sealing

compound
through
slit

in

tube
until
it
overflows
Refer
to

Sealing
Compound
3

When

installing
exhaust
tube
and

muffler
make

sure
that

a

proper
clear

ance
is
maintained
between
these

parts

and

parts
on
car

body
See

Fig
FE
18

4
For
installation
of

mounting
in

sulator
refer
to
California

Models
and

FU

model
for
installation

precautions

Note

a
After
installation
check
that

mounting

I
bbenl
and

mounting

insulator
are
free
from
undue
stress

If

any
of
above

parts
is

not
installed

properly
excessive
noises
or
vibra

tions

may
be
transmitted
to
car

body

b
Check
all
tube
connections
for
ex

haust

gas
leaks
and
entire

system

for
unusual

noises
with

engine
run

ning

B

j

@
A

B

f

I
A

v

Section
A
A

Oearance
mm
in

1
30
to

40
1
18
to

1
57

2

13
5
to
19
5

0
531
to
0
768

3
20
5
to
26
5
0
807
to
1
043

4
23
to
33
0
91
to
1
30

5
20
to
30
0
79
to
1
18
@
Section
B
B

6
Exhaust
fmisher

equipped
models

except
Wagon

23
to
33
0
91
to

1
30

Other
models

21
to
31
0
83
to
1

22

FE634

Fig
FE
18

Proper
Clearance

for
Exhaust

System
Non

California
models

except
FU

model

FE
11

Enr
in
e

Control
Fuel

l
c

I
xhaust

System
i

SEALING
COMPOuND

If
exhaust
tubes
are

separated
at

connection
to
renew
muffler
assembly

etc
use
the
Genuine
Nissan
Sealant

Exhaust
Sealant
Kit

20720
N2225

to
eliminate

gas
leakage
past
the

joint

Be
sure
to
observe

following
proce

dures
ee

Fig

FJ
r21

I

Wipe
clean
all

the
oontact

por

tions

of
tube

joints
allow
them
to

dry

thoroughly

2

Temporarily
mount
in

place
muf

fler

assembly
and
or
exhaust
tube

as

an
assembled
unit

on
the
car

i
Insert
the
male
tube
into

the

female

tube

fully
until
the
front

end

of

the
female

tube
touches
the

stopper

on
the
male

tube

A
55mm
2
17in

B

t
Smm
0
59i

AI
B

Il

L

l

F

E574

Fig
FE
19
Ex
unut

Tube
Connection

4

Torque
exhaust
tube

clip
securing

bolt
and
exhaust
tube

mounting
bolt

to

specifications

liJ

Tightening
torque

Exhaust
tube

clip
bolt

0
8
to
1
2

kg
m

15
8

to
8
7
h

bl

5

Squeeze
5

to
6

cc
0
31
to
0
37

cu
in
of
sealant

into

injector
from
the

sealant
tube

Be

sure
to

place
the

cap
back
to
the

sealant

tube
since

sealant
will

dry

Sealant
tube

A

5
to
6
cc

0
31
toO
37cuin

FEltl

Fig
FE
20

Squeezing
Senlant
to

Injector
6

Position
the
nozzle
of

injector
to

the

guide
and

press
it
there

firmly

Inject
sealant

slowly
until

sealant
be

gins
to
flow
out
of
the
slit
of
the
tube

This
indicates
that
the
bead

requires

no

further
sealant
Excessive
sealant

can

cause
a

clogged
tube
See

Fig

FE
22

After

injecting
wash

injector
thor

oughly
in
clean
water
to
remove
all

FE

12
FE109

Fig
FE
21
Exhaust
Sealant
Kit

traces
of
sealant

7
Start

the

engine
and

let
it

idle

slowly
for
ten
minutes
minilnum

to

harden
sealant
with
the
heat
of
ex

haust

gas

8
Check
the
oondition
of
sealant

before

driving
the
car
It
is
also

essen

tial
that
the

car
should
not

be
accel

erated

sharply
for
20

to
30
minutes

subsequent
to

this

operation

FE568

Fig
FE
22

Injecting
Seatant

Engine
Control
Fuel
Exhaust

Systems

Note

a
The
sealant
should
be
used
within

guaranty
term
indicated
on

the
kit

case

b

Exposure
of
sealant
to
the
skin

may

cause
a
rash
Wash
sealant
off
the

skin
with
water

c
Do
not

keep
the
sealant
tube

in
a
place
where
the
ambient

tempera

ture
is

400C

I040F
or
above
A

sealant

hardened
at
400
C
I040F

or
above

cannot
be
used
The
most

suitable

storage
temperature
is
from

15

to
350C
59
to
950F
If
sealant

beoomes
hardened
because
of
low

temperatures
warm
the
sealant

FE
13
tube

with
lukewarm
water
until
the

sealant
is
softened
Do

not
warm

the
tube
at
a

temperature
of
over

400C
I040F

for
a

long

period
of

time

d

Thoroughly
read
the
instruction

sheet
furnished

with
the
kit
before

using
the

sealant

DATSUN
210
Model

8310
Series

F

BODY

CONSTRUCTION

BODY
ALIGNMENT

BUMPER

DESCRIPTION

INSPECTION

FRONT
BUMPER

REAR
BUMPER

BODY
FRONT
END

RADIATOR
GRILLE

FRONT
APRON

COWL
TOP
GRILLE

FRONT
FENDER

FENDER
PROTECTOR

HOOD

HOOD
LOCK
CONTROL

DOORS

FRONT
DOOR

REAR
DOOR
4
door
Sedan
and

Wagon

BODY
REAR
END

TRUNK
LID
Sedan

SAC
K
000
R
Hatchabck
BODY

CONTENTS

BF
2

BF
4

BF
5

BF
5

BF
6

BF
8

SF
8

BF
9

BF
9

BF
9

BF
10

BF
10

BF
10

BF
11

BF
11

BF
12

BF
12

BF
15

BF
16

BF
16

BF
18
TAILGATE

Wagon

WINDSHIELD
AND

WINDOW
GLASS

WINDSHIELD
GLASS

REAR
WINDOW
GLASS
Sedan
and

Hatchback

REAR
WINDOW
GLASS

Wagon

SIDE

WINDOW
GLASS
2
Door
Sedan

and
Hatchback

REAR
QUARTER
WINDOW
GLASS

Hatchback

REAR
SIDE
WINDOW
GLASS

Wagon

INTERIOR

INSTRUMENT
PANEL

CONSOLE
BOX

SEAT

SEAT
BELT

TRIM
AND

MOLDING

ROOF
TRIMMING

BODY
SIDE
TRIM
AND
MOLDING

SPECIAL
SERVICE

TOOLS
BF
20

8F
21

SF
21

BF
22

SF
23

BF
26

BF
26

BF
27

SF
29

BF
29

SF
30

BF
30

BF
31

SF
32

BF
32

BF
32

BF
34

Body

BODY
CONSTRUCTION

Z3

Section
C
Section
F

Section
D

I

Section
E

w

Section
B

Section
A
Section
G

fTIf

Section
H

Fig
BF
l

Body
Construction
S
dan
BF512B

BF
2

Body

Section
D
Section
C
Section
F

L

Section
E

Section
G

Wi

Section
B

Section
A

ionl

Fig
BF
2

Bod
C
BF5138

Y
onstruction
H
atchback

iii
c
II

Section
G

Section
E

Section
F

Section
A

Section
B
J

Section
J

Section
I

Fig
BF
3
B
d
BF514B

o

y
Construe
tion
W

agon

Section
H

BF
3

Xl
ii
b
l
b
l
0
c

tD

s
1
E

tD
h

Section
A
A

rL

Section
B
B
i
Section
C
C
Section
D
D

Center
line
of

rear
axle

f
front
axle

Center
line
0
34

1
725
67
91
1
34
1

SprIng

I
850
33
46
bracket

40
1
57
360

43
6
1
7t
7
t4
17

474
635

28
1
10
r
r

w
1

I

I
s
i
I

t
I
JI
VI

o
c

It
t
r
1

0
I
I
0
I

g
0
O
f
loll
I

O
0
0
0

eo
0
c
J

l
0

LLtL
J

00
t
tJ

Zv
v
w

t
r
I
b

r
c

L
eu
k

142
44
96
III
18
90

639
25
16
JI
I
L
t
F
ont
eat
bracket
bumper
1

43
2
r
I
I

39
1
701
ine
mount
bracke

A
1
55
II
Rear
ens
0
I

Front
floor
ember
I

r
From
seat
cro
J
L

j
35
5
0
20
d
e
D
D

r
l
3
B

c
r
C
C
0

r
r
1
5

I
o

I
Lower
link
0

b
acket
i
0
0
1
Upper
link

r
bracket
847
33
35

55
217

L
H
1
81
2340
1
931
J
36
65

R
H
46
92
13
r
943
37
13

720
28
35

696
2740

78
2
95

J
I
Shock
absorber
bracket

O

ow

Front
side

member
0
I

t
C
II
f

TlIIUI

J
I
U9
135

68
1
38
58
l
5
31

2
681
1
50
2
28
J
L
H
30
1
18

505
R
H
27
1
06

19
88
f
i

Rear
floor

9
r
00

8
1
Wagon
aJ

o
o

f

C5
z
3
m
z
4
CD

o
0

DESCRIPTION

The
front
and

rear
bumpers
consist

essentially
of

a
center

bumper
two

side

bumpers
and
two
shock
absorbers

The

bumper
is

attached
to
the
side

member

through
a

gas
filled
strut

type
shock
absorber
at
each
end
to

effectively
absorb
the

energy
of
a

collision

upon
ilnpact

The
side

bumper
is
constructed

with

a
steel
insert

panel
and

porous

urethane
rubber
The
urethane
rubber

FRONT

BUMPER

I
I
Body

BUMPER

section
reduces
to
a
nummum
the

possibility
of

damaging
the
car

body

when
the

bumper
is

involved
in

a

collision

CAUTION

The
shock

ebsorber
is
filled
with
a

high

pressure
gn
and
should
not
be

disassembled
drilled
or

exposed
to
In

open
flame
CAUTION

LABEL

Pasted

on
shock
absorbers

x
DANGER

i

t

e

e

e

t

I
Contents
under

pressure
Don
t
take

apart
puncture

apply
heat
or
fira

3S
mm

1
38
in

BF
5
1
Front

center

bumper

2

Over
rider

3
Side

bumper

4

Bumper
mounting
bracket

5

Center
bumper
brace

6

Bumper
rainforce

7

Sight
shield

8
Shock
absorber

9

Bumper
attaching
bolt

BF738B

Fig
BF
5
Front

Bumper